General Category > General Discussion

Fitting a 35mm muffler to a 32mm pipe

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Antietam Classic Cycle:

--- Quote from: Perazzimx14 on October 07, 2025, 05:37:03 PM ---Strips of HD aluminum foil wrapped around the "male" pipe until you reach the desired diameter. I fold it slightly over the edge so it sort of rounds over making sliding the female end over it easier w/o pushing or balling up the foil.

--- End quote ---

In a pinch, I've used "duct tape" (not to be confused with cloth-based duck tape) - the adhesive-backed thin aluminum tape used to seal HVAC ducting.

Bill W:
I also have used the aluminum duct tape on some Emgo's I put on a Honda and it worked fine though it did smell for a little awhile until all the adhesive burned off.

Huzo:
For heaven’s sake, just take the damn headers off and get them flared to suit.
Anything else is just a hotch potch heap of junk, no wonder some bikes are rough as guts.

DoubleGuzzi:

--- Quote from: Huzo on October 08, 2025, 06:00:49 AM ---For heaven’s sake, just take the damn headers off and get them flared to suit.
Anything else is just a hotch potch heap of junk, no wonder some bikes are rough as guts.

--- End quote ---
You have obviously missed "the devil is in the detail". I suggest that you look at the standard header pipes on a V50 - they extend far into the silencers. So you want to butcher the standard pipes? Each to their own.  :rolleyes:

[My comments are frequently ignored on this forum, so you may do the same.  :blank:]

moto:

--- Quote from: Huzo on October 08, 2025, 06:00:49 AM ---For heaven’s sake, just take the damn headers off and get them flared to suit.
Anything else is just a hotch potch heap of junk, no wonder some bikes are rough as guts.

--- End quote ---

You should read a thread before you post in it. Here is what I said my first message:


--- Quote from: moto on October 07, 2025, 10:58:58 AM ---... A simple sleeve would be just right, allowing the full length of the 32mm pipe to fit inside the muffler as intended....

--- End quote ---

The pipe goes into the muffler about a foot, maintaining the velocity of the escaping gas that much further, and increasing the (quite notable) torque at lower RPM. I am being careful not to change that part of the exhaust as I switch the outer chrome shell. Your suggestion would require cutting off that foot of pipe and so butcher Guzzi's design.

Your angry use of profanity is contrary to the policies of this board and offends me and maybe others. I suggest you think before you rant.

Big shout-out here to DoubleGuzzi for his on-point comment.

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