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Fitting a 35mm muffler to a 32mm pipe

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SIR REAL ED:

--- Quote from: DoubleGuzzi on October 19, 2025, 07:56:19 PM ---Goddammit, Huzo! Don't ya geddit?   :violent1::tongue:

--- End quote ---

Amen!

If you're not offended, you can't own the offense!!!

Huzo:

--- Quote from: DoubleGuzzi on October 19, 2025, 07:56:19 PM ---Goddammit, Huzo! Don't ya geddit?   :violent1::tongue:

--- End quote ---
I do now… :embarrassed:
Now.
Back to the V50 pipes.

moto:

--- Quote from: DoubleGuzzi on October 18, 2025, 08:34:54 AM ---C'mon moto, we need an update on how you got on with the silencer fitting.  :whip2:

--- End quote ---

Here is my final update, after putting things aside for a while. I sanded the pipe, inside and out, cut off a 25mm spacer, cut a slot in it, and put (high-temperature) RTV rubber in the resulting gap.









The 1/8" flat brackets needed washers:





The mufflers came out pretty even:





They look good:





The mounting is as solid as OEM, and the sound is surprisingly strong. If I ever run into a nice set of original V50 mufflers I can install them easily since I didn't modify the bike at all.

Thanks to all with suggestions, even of using aluminum foil. I've done that too.

Tkelly:
Looking good just in time for Stagecoach trail ride tomorrow.

Bulldog9:

--- Quote from: normzone on October 07, 2025, 11:55:22 AM ---Do some creative engineering with about twenty aluminum beer can walls ...

 :popcorn:

--- End quote ---

Holy flashback batman............. ... I remember doing this back in High School to get a set of glasspacks to fit on my Skylark. I seem to remember cans being thicker back in the late 70's.

But I think one of the variable diameter reducers is the way to go.

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