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One thing, maybe already mentioned, is that many of the early year K bikes had a propensity to issue a sizable cloud of blue smoke upon starting. This was due to the cylinder heads being positioned on the left side of the bike. When the bike was stopped for a while, especially when leaned over on the sidestand, oil liked to migrate down the cylinder walls, past the piston rings and into the head. This was helped by the vacuum caused by the cooling of the heated combustion chamber.The engineers tried to improvise a fix with bleed valves made into the pistons to break the cool-down vacuum that liked to suck oil downstairs into the combustion chamber.
The clutch splines are critical. W/abs and a lift it took ~8 to 10 hours to pull and re-install. The splines are on the trans, mainshaft. Once the female splines on the disc begin to wear it all worsens over time and miles. I put 7 clutch discs in mine. About one every other tire change. bmw said there was nothing wrong and it was normal wear. R3~
So, just to be clear, are you saying it takes 8-10 labor hours to do the Spline lube? I've had this Done at my BMW dealer on my R1100 RS, and IIR , it was something like a 2.5 hour job. Is the K75 setup so different that it take up to 7.5 extra hours?
Be sure to get a replacement mica exhaust gasket from the dealer to replace the one that will fall apart when you pull the muffler. It also helps to have some clutch locater pins if you're doing the job by yourself.
Cheaper to just buy three copper gaskets for header/cylinder head junction and remove the entire system when doing a spline lube.