Wildguzzi.com
General Category => General Discussion => Topic started by: blackcat on August 03, 2019, 09:58:54 AM
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About four years ago while removing the side panel cover in some fairly cold weather the tab on the side panel broke and I fixed it with Plast-Aid. A couple of weeks ago it broke again from age so it was time to do it again. I do have an extra side panel cover but don’t feel like having it painted and this is in such a hidden area that it works for me, and it isn’t a real Lemans I, just my commuter bike
My first attempt didn’t work, waited too long and it hardened before formed so I tried again with a more liquid application.
(https://i.ibb.co/KK16wn0/E042-F3-B3-DFE0-4-F7-D-BBCB-6-C23-AB43-A530.jpg)
(https://i.ibb.co/cCLN1w0/DB49-CE40-660-E-44-BB-AC25-4-C4143485-B74.jpg)
I used a piece of duct tape as a platform to create the tab which was easily removed once the plastic hardened, then it was just some sanding to create the tab end. The last time I purchased this product it came in some tiny bottles, but this time I purchased the larger kit on eBay for $26 bucks plus shipping.
The bike is due for a major re-paint and I’ll use one of the newer non-broken side panel covers sitting in the garage and hang this one up, but in the meantime it’s just fine from five feet away.
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I once reenforced a tab like that bay epoxying a washer on the inside.
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I once reenforced a tab like that bay epoxying a washer on the inside.
Yeah, I considered doing that too but wanted it to look reasonably close to what was there originally.
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I once reenforced a tab like that bay epoxying a washer on the inside.
Now that's clever. Thank you very much for an excellent workaround solution.
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Thanks for taking the time to post that blackcat. :thumb:
Reinforcing with a washer is also a good idea if there's room.
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I've reinforced that type of repair with a small piece or strip of window screen. Seems to work well.
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I am pretty sure that cover is made from ABS. You could also use abs glue and reinforce it from the back, with a piece of screen or better yet stainless steel mesh to add strength. You want a strong but slightly flexible repair so it wont crack in the future. I think what you used may be too rigid for that application.
A good quality 2 part epoxy can also be used with good results.
Rick.
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I usually get some thin gauge aluminium and drill it like a Swiss cheese to use as re-enforcing, JB Weld that to the inside.
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I usually get some thin gauge aluminium and drill it like a swim cheese to use as re-enforcing, JB Weld that to the inside
Thats a good idea Roy! I have done similar, using aluminum roof flashing material, and drilling a bunch of small holes in it. I recently ordered a sheet of actual woven carbon fiber material from a boat supply place, and plan to experiment with it a little. I think it would work for reinforcing areas like this.
Rick.
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I am pretty sure that cover is made from ABS. You could also use abs glue and reinforce it from the back, with a piece of screen or better yet stainless steel mesh to add strength. You want a strong but slightly flexible repair so it wont crack in the future. I think what you used may be too rigid for that application.
A good quality 2 part epoxy can also be used with good results.
Rick.
From the manufacturers literature: “It chemically fuses to many plastics such as ABS, acrylic and PVC...” It has worked for the last four+ years.
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Abs can be fused together with mek. I fused a honda pc 700 back together once.