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General Category => General Discussion => Topic started by: AJ Huff on September 07, 2019, 05:49:29 PM

Title: Stripped Torx Head
Post by: AJ Huff on September 07, 2019, 05:49:29 PM
Trying to replace the headlight on my truck and one of the Torx screw heads is completely rounded out. Is there a clever tool out there to get this out or do I need to drill it out, which I'd rather not do?

Thanks!

-AJ
Title: Re: Stripped Torx Head
Post by: stormshearon on September 07, 2019, 05:58:33 PM
I managed to get one "security" screw of two out of my throttle assembly on my Ducati using a similar item to this:

Womdee Screw Extractor, Easily Remove Stripped or Damaged Screws Extractor & Bolt Extractor Set Tungsten Steel Plated Titanium

The second one I drilled the head off, which allowed me to disassemble and get to the remainder and back out with a small pair of vice grips. The extractor did work really well on one of the screws, so it might be worht a try.

Title: Re: Stripped Torx Head
Post by: John A on September 07, 2019, 09:17:55 PM
Sometimes valve lapping compound on the bit will help it bite.
Title: Re: Stripped Torx Head
Post by: Rough Edge racing on September 08, 2019, 05:14:07 AM
 Is the truck old enough to have sealed beams held in place by a stainless ring? If so ,drill out the screw head..remove the stub with a small Vice Grips. If it's a square light with 4 screws, it'll be fine with just three....
Title: Re: Stripped Torx Head
Post by: AJ Huff on September 08, 2019, 08:48:31 AM
No, not sealed beams. The modern plastic shell. We lost something when headlights were no longer made by Corning glass.

-AJ

Is the truck old enough to have sealed beams held in place by a stainless ring? If so ,drill out the screw head..remove the stub with a small Vice Grips. If it's a square light with 4 screws, it'll be fine with just three....
Title: Re: Stripped Torx Head
Post by: Rick in WNY on September 08, 2019, 11:05:33 AM
If it was mine... I'd try a screw extractor. when that doesn't work I'd grab my left hand drill bits. That will either back the screw out, or drill the head so you can get to it with other means..

Good luck!

Rick
Title: Re: Stripped Torx Head
Post by: Cam3512 on September 08, 2019, 12:12:44 PM
Cut a slot with a dremel for flathead screwdriver?
Title: Re: Stripped Torx Head
Post by: AJ Huff on September 08, 2019, 04:17:36 PM
Thanks. I's always been leery of screw extractors. My limited experience they made a bad situation worse. But I'll investigate. Thanks again!

-AJ
Title: Re: Stripped Torx Head
Post by: Chuck in Indiana on September 08, 2019, 04:33:35 PM
If it was mine... I'd try a screw extractor. when that doesn't work I'd grab my left hand drill bits. That will either back the screw out, or drill the head so you can get to it with other means..

Good luck!

Rick

When the screw extractor doesn't work, it's because it's broken off in the fastener.  :grin:
Title: Re: Stripped Torx Head
Post by: OldMojo on September 09, 2019, 10:17:20 AM
Thanks. I's always been leery of screw extractors. My limited experience they made a bad situation worse.

This.

I find that a slightly oversize socket mounted allen head and a firm tap with a hammer will usually coax a rounded torx out, and frequently vice-versa.

If extractors must be used - go with these:

(https://www.globaltestsupply.com/images/products/cache/ridgid/35580/main/ridgid-35580-screw-extractors.jpg)
Title: Re: Stripped Torx Head
Post by: AJ Huff on September 10, 2019, 09:14:31 PM
When the screw extractor doesn't work, it's because it's broken off in the fastener.  :grin:

Well that has been my past experience but after much internal debating I decided I would at least give it one attempt. Ordered this https://smile.amazon.com/dp/B07VFM3Q5Y/ref=cm_sw_em_r_mt_dp_U_IvfEDbW1WMGN2  (https://smile.amazon.com/dp/B07VFM3Q5Y/ref=cm_sw_em_r_mt_dp_U_IvfEDbW1WMGN2) off of Amazon. Nicely packaged set. Since the screw head was completely rounded out I didn't bother with one of the drill bits for prepping. I used a hand bit driver not a power driver or drill. And it worked just as advertised. Don't know about the long term quality. But there ya go.

-AJ