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General Category => General Discussion => Topic started by: trumps on November 04, 2014, 10:03:13 AM

Title: Lurkers cafe build
Post by: trumps on November 04, 2014, 10:03:13 AM
G'day all, signed up earlier in the year and have been lurking and learning ( thank you all very much) ever since while slowly plodding away with my build.
bought a ratty old 1000SP/NT in March with the plan of doing a cafe-ing it, put a couple of thousand km's on it before i started just to get the feel of it
as it is my first Guzzi, beautiful bikes!

Bought a set of rotten old Boranni rims, stripped, made shiney, and relaced them, bought an alloy tank from TAB II Classics in the UK, make up a plug and
glassed up the seat unit after shortening the rear of the frame about 4". when i was happy with the basic styling i stripped the bike and now with the
frame ect blasted and repainted have started the process of building her up again.
 replaced steeringhead and swingarm bearings, carrier bearings and U/J, rebuilt the forks including new FAC units, and inner fork tubes, the chrome was
shot on the originals.
 i just finished the engine, which got new Gillardoni's, Perter Roper did the heads for me including stiffer valve springs, and opening up the intake ports to
suit my 36mm manifolds, and 36mm Dellorto's, he also supplied me with an Ergal alloy flywheel, and lightened the ring gear. B-10 cam, new lifters,
C-5 ignition, sump spacer, and early Lemans style breather system. Still weighing up options in the exhaust department.
 Transmission is stripped and i will be replacing the seals and bearings while shimming her up, the bevel will be copping much the same treatment. i will
also be rewiring the bike with the full Motogadget setup, along with a modern reg/rectifier as i'm a big fan of quality electrical systems and this old girl
was rather lacking in that department in it's as bought guise ;)
still got a few bits and bobs to find such as a front axle and spacer to marry up the boranni front wheel with the SP forks, i figure a T3 axle and spacer will
be what i need, just have to find one. Will be fitting a set of Hagon rear shocks to the back end.
I know many aren't fans of people tampering and bastardizing what to them is the perfect bike in it's original form but any tips and pionters along the way
would be much appreciated. If anyone has bothered reading this, i hope you like photos! ;)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1481_zps213ce3c3.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1481_zps213ce3c3.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1336_zpsb7e1817f.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1336_zpsb7e1817f.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1376_zpsa5a6a55e.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1376_zpsa5a6a55e.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1355_zps4f337783.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1355_zps4f337783.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1396_zpsfc5d200e.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1396_zpsfc5d200e.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1399_zpseff44c64.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1399_zpseff44c64.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1406_zps7c0a485b.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1406_zps7c0a485b.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1498_zps7c098c58.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1498_zps7c098c58.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1486_zps93fce418.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1486_zps93fce418.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1502_zps9cec178b.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1502_zps9cec178b.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1499_zps53c85a30.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1499_zps53c85a30.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1500_zps5f897b5e.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1500_zps5f897b5e.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1501_zpsd1ec3593.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1501_zpsd1ec3593.jpg.html)

Cheers
Craig
Title: Re: Lurkers cafe build
Post by: Kev m on November 04, 2014, 10:05:32 AM
 ;-T
Title: Re: Lurkers cafe build
Post by: Loftness on November 04, 2014, 10:31:21 AM
+3  ;-T
Title: Re: Lurkers cafe build
Post by: Guzzistajohn on November 04, 2014, 10:47:03 AM
Very nice, you're taking something that was ratty and old and making it into something that will rock and roll. More power to 'ya!
Title: Re: Lurkers cafe build
Post by: Lannis on November 04, 2014, 10:54:58 AM
That's fantastic.   Keep on keeping the forum up to date on this!!!

Lannis
Title: Re: Lurkers cafe build
Post by: Chuck in Indiana on November 04, 2014, 11:14:25 AM
Eggg sel ant...  ;-T
Title: Re: Lurkers cafe build
Post by: Seagondollar on November 04, 2014, 11:26:11 AM
The larger Del'Ortos and straight intakes  (provided you did some port matching in the heads), along with the electronic ignition should wake that engine up a bit. 
Title: Re: Lurkers cafe build
Post by: geoff in almonte on November 04, 2014, 02:33:54 PM
Twin plug the heads and you should be able to run regular petrol thru it!


The engine mods you list sound like a roadmap of the stuff I did to my T-5.

A set of upswept Contis would complete the look if you can find them.

Should go like a scalded goose!

G
Title: Re: Lurkers cafe build
Post by: bigbikerrick on November 04, 2014, 02:40:42 PM
Thats a sweet project, pardon my ignorance, but, how are you building the tail, fiberglass? or steel/aluminum?
Some day I would love to build a tonti project just like yours,.
Rick.
Title: Re: Lurkers cafe build
Post by: Lannis on November 04, 2014, 02:50:14 PM
Thats a sweet project, pardon my ignorance, but, how are you building the tail, fiberglass? or steel/aluminum?
Some day I would love to build a tonti project just like yours,.
Rick.

And where did that fuel tank come from?   I think that's the perfect tank size and shape for a Guzzi cafe or sport bike.

Lannis
Title: Re: Lurkers cafe build
Post by: Guzzistajohn on November 04, 2014, 03:16:25 PM
And where did that fuel tank come from?   I think that's the perfect tank size and shape for a Guzzi cafe or sport bike.

Lannis
And where did that fuel tank come from?   I think that's the perfect tank size and shape for a Guzzi cafe or sport bike.

Lannis
[/quote

He says tab II classics in the UK above I'm suprised a smart feller like you missed that Lannis
Title: Re: Lurkers cafe build
Post by: grantsjeep on November 04, 2014, 03:36:56 PM
Very nice.
Title: Re: Lurkers cafe build
Post by: AndyS on November 04, 2014, 04:50:58 PM
I think I've seen this build some place else as well  ;)

Can't remember where this might be...........  hurry up will you, we have Guzzis to ride  :bike
Title: Re: Lurkers cafe build
Post by: Lannis on November 04, 2014, 05:57:31 PM
And where did that fuel tank come from?   I think that's the perfect tank size and shape for a Guzzi cafe or sport bike.

Lannis

He says tab II classics in the UK above I'm suprised a smart feller like you missed that Lannis

I read that post carefully over and over to make sure that JUST such a comment wouldn't be forthcoming.    But to no avail.    Next thing I looked for was a little "Edited by" note at the bottom, but no such luck.

Must have been in my blind spot, a retinal detachment, yeah, that's the ticket ....

I do like the tank.

Lannis
Title: Re: Lurkers cafe build
Post by: trumps on November 04, 2014, 06:36:31 PM
Jobs on Andy, now that i have pretty much all my parts things should move along at a better pace  ;-T Yup Lannis it is a TAB II jobbie, the longer version, size and shape wise it looks like the perfect match
to my eye. Rick, I carved a plug out of Balsa, ( one of my other hobbies is building R/C scale aircraft and i have a huge stock of balsa) i had a local fibreglass guy take a mould from the plug, and lay up a form
from it. i then used the form to lay up a seperate seat base with a couple of drilled and tapped aluminum strips inlayed, shaped up a seat pad, and had it covered, the front will hook under an extra cross tube
i aded to the frame, and the rear will bolt down onto the inner rear guard that i fabbed up from some ali plating.
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1375_zps2dde49a2.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1375_zps2dde49a2.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1380_zpsea5ef9a0.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1380_zpsea5ef9a0.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1393_zps25b9bfa6.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1393_zps25b9bfa6.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1396_zpsfc5d200e.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1396_zpsfc5d200e.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1399_zpseff44c64.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1399_zpseff44c64.jpg.html)

Cheers all.
Title: Re: Lurkers cafe build
Post by: Guzzistajohn on November 04, 2014, 06:42:25 PM
I read that post carefully over and over to make sure that JUST such a comment wouldn't be forthcoming.    But to no avail.    Next thing I looked for was a little "Edited by" note at the bottom, but no such luck.

Must have been in my blind spot, a retinal detachment, yeah, that's the ticket ....

I do like the tank.

Lannis

I wouldn't have noticed it either but one of my first thoughts when I looked at the pics (and I looked first) was "where the heck do you get a cool tank like that?" so THEN I started reading ;)
Title: Re: Lurkers cafe build
Post by: Lannis on November 04, 2014, 06:48:05 PM
I wouldn't have noticed it either but one of my first thoughts when I looked at the pics (and I looked first) was "where the heck do you get a cool tank like that?" so THEN I started reading ;)

Ross Thompson can build a tank like that - I wondered if it was one of his.   

I always struggle with tail-pieces, though.   Never have seen a tail-treatment on a custom that's just what I would want.....

Lannis
Title: Re: Lurkers cafe build
Post by: Guzzistajohn on November 04, 2014, 07:17:16 PM
Ross Thompson can build a tank like that - I wondered if it was one of his.   

I always struggle with tail-pieces, though.   Never have seen a tail-treatment on a custom that's just what I would want.....

Lannis
Ross Thompson can build a tank like that - I wondered if it was one of his.   

I always struggle with tail-pieces, though.   Never have seen a tail-treatment on a custom that's just what I would want.....

Lannis

Me too but this guys doing it tastefully. I have seen some that I didn't like. The fact that this guys taking a bike that was pretty much a lump of shart and doing this is great.
Title: Re: Lurkers cafe build
Post by: AndyS on November 04, 2014, 07:27:57 PM
With any luck Craig will post up a picture of his last build - if that's anything to go by, this Guzzi will be stunning
Title: Re: Lurkers cafe build
Post by: Lannis on November 04, 2014, 07:59:27 PM
Me too but this guys doing it tastefully. I have seen some that I didn't like. The fact that this guys taking a bike that was pretty much a lump of shart and doing this is great.

Heck, I've got a decent 1000SP without the fairing, and I'm starting to have visions of turning it into something like this..... !

Lannis
Title: Re: Lurkers cafe build
Post by: Guzzistajohn on November 04, 2014, 08:25:17 PM
Heck, I've got a decent 1000SP without the fairing, and I'm starting to have visions of turning it into something like this..... !

Lannis
That's a nice rig, about as nice as a CX-100 :D
Title: Re: Lurkers cafe build
Post by: normzone on November 04, 2014, 08:34:29 PM
Wow. Obligatory dumb comment: " How'd you know what I wanted ? "

Now I'll have to watch for opportunities...
Title: Re: Lurkers cafe build
Post by: Blueboarhound on November 05, 2014, 12:24:15 AM
Looks good!  ;-T
Title: Re: Lurkers cafe build
Post by: kevdog3019 on November 05, 2014, 04:52:57 AM
Did someone say a "build"?    :o
Looks like you're on your way to someone very tasty.  ;-T
Show is anything and everything please. Most of us are open to this sort of thing.
Kevin
Title: Re: Lurkers cafe build
Post by: luthier on November 05, 2014, 05:16:27 AM
Nice work there Trumps.
I'm wondering why you swapped the original head protectors for the [inferior in my opinion] tubular jobbies? I had those on my Cali and once they lost the plugs from the ends they looked way shabby.
Apart from that I love every detail. The see thru dizzy cap is a nice touch and those motogadget setups are the ants pants. Perter Roper did a nice job on the heads. I thought he didn't do pretty.
Can't wait to see the next installment.
Thanks for the eye candy.
Title: Re: Lurkers cafe build
Post by: trumps on November 05, 2014, 07:16:36 AM
Cheers Luthier, mate i can't speak highly enough of Pete Roper. he has been most helpful, i have spoken to him quite a few times over the last month or so and has been an invaluable source of knowledge and recommendations.
 With regards to the head protectors, i am running the tubular ones for no other reason than i prefer them over the alloy jobbies, the bungs in the ends will probably be removed and a neater method of closing them off sorted.
I have high hopoes for the Motogadget setup, and am looking forward to installing and wiring it up then exploring its capabilities. If it performs as well as advertized i will probably order another bunch of goodies from them and
giving the same treatment to my other cafe which AndyS mentioned. Question for all you Guzzi Gurus, front axle, and spacer required for converting spoked guzzi wheels to an SP/NT front end, i seem to be drawing a bit of a
blank here as to where to source the required bits, can anyone recommend a source?

here is the bike as i bought it.
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/1798490_10202340642329721_1147247747_n_zpsc467f483.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/1798490_10202340642329721_1147247747_n_zpsc467f483.jpg.html)

My other cafe, had this bike for about 18 years, the last 10 or so of which it was rotting and rusting away doubling as a sawhorse in my fathers shed, dragged it home at the start of last year and gave it the full treatment ;)
(http://i1110.photobucket.com/albums/h442/trumps1973/Kermit/1398678_575507615838484_743340653_o_zps84963378.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Kermit/1398678_575507615838484_743340653_o_zps84963378.jpg.html)

Cheers all
Title: Re: Lurkers cafe build
Post by: Triple Jim on November 05, 2014, 07:30:22 AM
Have I met you on any of the triples boards?  Just wondering if I know you.  I'm "Jim" on four of them.
Title: Re: Lurkers cafe build
Post by: trumps on November 05, 2014, 07:43:15 AM
Heya Jim, I dare say we have mate, more than likely the ktog forums ;) variety is the spice of life they say, and apart from having a wheel at either end guzzi's and Kwaka triples are about as different as they get eh?
Title: Re: Lurkers cafe build
Post by: Triple Jim on November 05, 2014, 08:03:22 AM
They sure are very different.  That was one reason I bought the Mille GT last year, to experience something different.  Until then, my H2 that I bought in 1978 was the only motorcycle I had ever owned.  I'm mainly on www.kawi2strokes.co m/forum so if you have time, drop in there once in a while.

Your Guzzi cafe looks like it's going in an excellent direction.  The guy I bought my Mille from has a build thread here.  It may be interesting to you:  http://wildguzzi.com/forum/index.php?topic=21706.0 (http://wildguzzi.com/forum/index.php?topic=21706.0)
Title: Re: Lurkers cafe build
Post by: Allflatblack on November 05, 2014, 11:19:17 AM
What did the ignition set you back? I'll have to research it!
Title: Re: Lurkers cafe build
Post by: trumps on November 05, 2014, 03:00:29 PM
Thanks Jim, will check it out.
Allflatblack, from memory the C-5 iggi set me back about 500us, can't recall exactly. This includes the coil pack, leads ect, doesn't come with the fancy dizzycap though, that is just a blingy bit I chucked on!
Title: Re: Lurkers cafe build
Post by: Groover on November 05, 2014, 04:28:17 PM
It's looking really good! I'm a purist when it comes to these bikes, but I can be swayed easily when I see good work being done like what you are doing; I'll be lurking on this thread!

Good job!  ;-T
Title: Re: Lurkers cafe build
Post by: 1Sourdough on November 05, 2014, 08:11:22 PM
That's a beaut; well laid out and well executed.  Thanks for putting it up!
 
I remember some months back a baffle plate was mentioned as a prudent addition to an engine with a sump spacer, to keep the oil from rushing to the rear of the sump on acceleration and leaving the oil pickup sucking air.  Is that something which ought to be included in this project, or has it already been installed?
Title: Re: Lurkers cafe build
Post by: oldbike54 on November 05, 2014, 08:18:43 PM
Have I met you on any of the triples boards?  Just wondering if I know you.  I'm "Jim" on four of them.

So who are you on the other trips forums , Bob ?  :D Oh wait , Frank  ;D

  Dusty
Title: Re: Lurkers cafe build
Post by: trumps on December 04, 2014, 07:46:45 AM
Big parts win hearts.... we that is a common phrase we use at work, so i have finished rebuilding the big parts.
rebuilt the rear bevel, and transmission over the last few days, and have now got her to the roller stage, am hoping
to rewire her over the next week or so after sorting out a few other little bits and bobs.
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1553_zpsf156939a.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1553_zpsf156939a.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1557_zps88efa263.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1557_zps88efa263.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1560_zps7ca45adb.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1560_zps7ca45adb.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1563_zps2e5d8b1a.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1563_zps2e5d8b1a.jpg.html)
Title: Re: Lurkers cafe build
Post by: charlie b on December 04, 2014, 08:19:45 AM
Doing a great job.

The round fin engines make  the prettiest customs of any of the Guzzi line.  I kick myself for not buying a similar project bike last year.
Title: Re: Lurkers cafe build
Post by: Rich A on December 04, 2014, 09:44:32 AM
Wow, lurk no more!

I also admire a guy who can do build like this indoors.

Rich A
Title: Re: Lurkers cafe build
Post by: Muzz on December 04, 2014, 01:45:06 PM
Cheers Luthier, mate i can't speak highly enough of Pete Roper. he has been most helpful, i have spoken to him quite a few times over the last month or so and has been an invaluable source of knowledge and recommendations.
 [

I can assure you that many of us would be up the proverbial creek without the proverbial paddle without said Vasco!

You did a lovely job on the Kaw  :drool. My brother in law had one of the early coil and points Mach 111's. I can only conclude that you must be a complete masochist  ;D loving those machines!

Enjoying your build. Doing a really nice job. ;-T
Title: Re: Lurkers cafe build
Post by: trumps on December 04, 2014, 07:25:39 PM
Cheers guys, It's good to be making some real progress finally. Muzz, the triple is great fun up in the hills for a blast, but is a pain in the backside to ride around town mainly due to a very heavy clutch, and having the dogs undercut on the box. Rich i am not lucky enough to have a workshop, so all my building is done in the pergola, and on my fold up card table, a rather amateur arrangment i know, but as they say ya do what ya can with what you've got available ;)
Sourdough, when i spoke to Pete i asked him about the need for the baffle plate, and he said it wasnt required, and to either run a spacer, or get the later model deep sump, I went the spacer just for the fact that it keeps the nice flat sump base which is good and steady on my bike lift jack. must say that the gear shift is so much more positive, and generally nicer since shimming the selector drum as per the Roper method, it's amazing what a difference .020'' make, can't wait to try it on the road!
Title: Re: Lurkers cafe build
Post by: trumps on February 24, 2015, 01:23:17 AM
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1632_zpswzmopaaw.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1632_zpswzmopaaw.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1634_zpswtlwpzse.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1634_zpswtlwpzse.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1633_zpsvls5fusu.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1633_zpsvls5fusu.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1635_zps4o86pmxp.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1635_zps4o86pmxp.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1637_zps5cxjbl0q.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1637_zps5cxjbl0q.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1636_zpsccilhf1k.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1636_zpsccilhf1k.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1586_zps8dff1bbd.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1586_zps8dff1bbd.jpg.html)

So close, and yet so far...
have been ploddling along with this one, got my 3 blade Ultra-Batt battery, and fab'd up a box for it. mounts right forward on top of the trans, the box is lined with 10mm sponge rubber, and I have covered the battery it's self in insulation to minimize any heat soak it make be liable to suffer due to its location.
 fitted all the Motogadget goodies, and made up a harness for it all, i have kept the motogadget/bike functions harness seperate to the C5 ignition electrical system, and reg/rectifier system just for ase of servicability/diagnosis if there are issues down the track. everything tests fine when powered up, i have cranked it over for long enough to get oil pressure up, and checked it is getting to the top end, ignition timing has been set ready to go.
 tank, guards, headlamp bucket, and seat unit are out getting painted at the moment, and the exhaust should be on it's way from Germany as i type this. soon as i get these goodies and have them fitted i can bleed the brakes, and fire this ol girl up, not long now, should be within a month i am guessing, the waiting is doing my head in!
Title: Re: Lurkers cafe build
Post by: NCAmother on February 24, 2015, 01:49:32 AM
 ;-T Trumps, great build so far!  I'm doing a similar tonti, but I can't figure out a nice complimentary rear fender.  Will you be using a rear fender?  And if so, can you give me some tips?
THANKS
Nate
Title: Re: Lurkers cafe build
Post by: trumps on February 24, 2015, 01:57:54 AM
Heya Nate, after a fair bit of scrounging i found a rear fender from a 1980 honda CB250T was pretty close to what suited my requirements, i shortend up the front of it, and fab'd up the inner guards out of 1/8 ali to fit my needs.
the CB guard slotted between the frame rail rear eyelets nearly perfectly from memory, i have cut about 4 inches out of the rear rails, with internal spigots, and welded the ends back on though.
Title: Re: Lurkers cafe build
Post by: NCAmother on February 24, 2015, 02:20:47 AM
Heya Nate, after a fair bit of scrounging i found a rear fender from a 1980 honda CB250T was pretty close to what suited my requirements, i shortend up the front of it, and fab'd up the inner guards out of 1/8 ali to fit my needs.
the CB guard slotted between the frame rail rear eyelets nearly perfectly from memory, i have cut about 4 inches out of the rear rails, with internal spigots, and welded the ends back on though.
Awesome!  Thanks brother
Title: Re: Lurkers cafe build
Post by: Chuck in Indiana on February 24, 2015, 05:42:15 AM
Nice work.. ;-T
Title: Re: Lurkers cafe build
Post by: steffen on February 24, 2015, 06:08:04 AM
Nice work.
I love how you moved the battery, but wouldn't you need a battery plate to stiffen the chassis? (correct me if I'm wrong)
Title: Re: Lurkers cafe build
Post by: Petrus Rocks on February 24, 2015, 06:09:47 AM
Nice job Trump!  I've been working on a similar project.  Can you show us what the shift arrangement and peg looks like?
Mine is a Cal II and I'm redesigning the linkage for rearsets.  
Looks the business!
Title: Re: Lurkers cafe build
Post by: mwrenn on February 24, 2015, 08:09:53 AM
Man!  Nice project!  Thanks for taking all the pics as you progress.  Very cool build!
Cheers.
Title: Re: Lurkers cafe build
Post by: Tobit on February 24, 2015, 08:20:13 AM
(http://i1110.photobucket.com/albums/h442/trumps1973/Kermit/1398678_575507615838484_743340653_o_zps84963378.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Kermit/1398678_575507615838484_743340653_o_zps84963378.jpg.html)

Gorgeous.  Would have been my perfect date to the senior prom in '76.

 ;-T

Tobit
Title: Re: Lurkers cafe build
Post by: canuck750 on February 24, 2015, 08:56:10 AM
Beautiful bike, fantastic workmanship :+1
Title: Re: Lurkers cafe build
Post by: Lannis on February 24, 2015, 09:21:03 AM
That's the kind of wiring job I've always dreamed about doing .... !

Great work!

Lannis
Title: Re: Lurkers cafe build
Post by: guzzigray on February 24, 2015, 10:08:47 AM
Nice work.
I love how you moved the battery, but wouldn't you need a battery plate to stiffen the chassis? (correct me if I'm wrong)

+1
Title: Re: Lurkers cafe build
Post by: kevdog3019 on February 24, 2015, 12:53:28 PM
Love it.  Thanks for sharing this.  ;-T
Title: Re: Lurkers cafe build
Post by: Chuck in Indiana on February 24, 2015, 04:07:27 PM
+1

+2
Title: Re: Lurkers cafe build
Post by: trumps on February 24, 2015, 08:01:03 PM
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1656_zpsamjcxgjt.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1656_zpsamjcxgjt.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1655_zpsjptautn8.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1655_zpsjptautn8.jpg.html)

Here ya go Petrus, hope they are of some use, these are just std Agostini rear sets, I will be running them as is without the pillion hangers which usually use the same mounting points.
Steffen, Looking at the stock battery tray, and the original tabs that tied it into the frame i figured it wouldn't add a lot of rigidity any way, though am no expert, merely a backyard hack, we will soon see mate ;) cheers all!
Title: Re: Lurkers cafe build
Post by: wcguzzi on February 24, 2015, 09:04:50 PM
Very nice.
Title: Re: Lurkers cafe build
Post by: Petrus Rocks on February 25, 2015, 07:05:38 AM
Thanks Trumps!  I have to fabricate the shifting assembly and the shift arm on the transmission that came with the bike is currently too short.  I can make something as you have shown.
Title: Re: Lurkers cafe build
Post by: double.d on February 25, 2015, 07:21:20 PM
Great job on the wiring, and the rest of the build. The M-Units make wiring so easy and neat  ;-T

By the placement of the M-Switch it looks like you won't be having side covers, but you will have an awkward reach to get the fob within 40mm of the switch to power up ??   
Title: Re: Lurkers cafe build
Post by: trumps on February 26, 2015, 03:21:43 PM
Double.d
Your right mate, no side covers, in practice the m-lock location isn't bad to use, will see how it works out over time, I can easily relocate if required. The 40mm activation distance is a bit optimistic I have found, the fob pretty much need to contact the lock unit for it to activate. Otherwise a very simple system to wire up, and sort out in a neat and tidy manner.

Cheers
Craig
Title: Re: Lurkers cafe build
Post by: Pancake on February 26, 2015, 04:30:43 PM
Nice work.
I love how you moved the battery, but wouldn't you need a battery plate to stiffen the chassis? (correct me if I'm wrong)
+1

My battery plate broke and all the holes were ovalled. A lot of stress goes through there. I replaced it with a thick alloy one and bike handled much better afterwards.
Title: Re: Lurkers cafe build
Post by: Chuck in Indiana on February 26, 2015, 05:11:32 PM
I'm uh.. pretty sure.. ;D the battery plate is important..
Title: Re: Lurkers cafe build
Post by: guzzigray on February 26, 2015, 08:04:49 PM
I'm uh.. pretty sure.. ;D the battery plate is important..

Lino thought so.
Title: Re: Lurkers cafe build
Post by: spmoto on February 26, 2015, 08:57:40 PM
As important, if not more, than the lower frame rails. In fact the lower rails can be eliminated with the use of a sufficiently robust battery plate. I think if you look closely at samples of Guzzi café bikes and racers you won't find any without the plate.
Title: Re: Lurkers cafe build
Post by: trumps on March 07, 2015, 09:45:37 AM
Ok...Ok... you have all talked me into it ;) i had some 5mm Ali plate left over from making my gauge surround and have cut out a support to replace the battery tray. just have to make up some new frame tabs and weld them in. exhaust has made it to Oz according to the postal tracking number, and my main man is busy smothing out any imperfections on the tank before painting it, getting there!

(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1661_zpsg3edo32m.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1661_zpsg3edo32m.jpg.html) >:(
Title: Re: Lurkers cafe build
Post by: pressureangle on March 07, 2015, 06:40:46 PM
Sweet build.

Somehow, I never find the right combination of skill and patience to make my electrics look that good.
Good thing I'm covering most of it back up with the stock fairings.
Title: Re: Lurkers cafe build
Post by: Petrus Rocks on March 08, 2015, 09:34:08 AM
Can someone elucidate  as to the why's and how's of the plate?  I understand it's to stiffen the frame-what exactly needs reinforcing?
 My battery currently resides under to motor.
Title: Re: Lurkers cafe build
Post by: NCAmother on March 08, 2015, 09:46:49 AM
Can someone elucidate  as to the why's and how's of the plate?  I understand it's to stiffen the frame-what exactly needs reinforcing?
 My battery currently resides under to motor.
if you can imagine the original mounting points for the drivetrain, this completes the motor/tranny as "one with the frame".  It also makes the frame stiffer, vs. a "floating drivetrain"   But I'm still learning about Guzzi's
Title: Re: Lurkers cafe build
Post by: Pancake on March 08, 2015, 01:19:32 PM
Can someone elucidate  as to the why's and how's of the plate?  I understand it's to stiffen the frame-what exactly needs reinforcing?
 My battery currently resides under to motor.

I can't answer that exactly but in the process fop replacing my original steel plate, which had a big crack in it, I noticed the ovalled holes, demonstrating the movement that this plate had regularly undergone from cornering etc .

When I tried to line up my nice new 6mm aluminium plate I found that the holes did not line up properly. Naturally I blamed the manufacture of the plate...But I was wrong (put straight by the people on this forum), the plate was fine but the frame had twisted a little. With a little jiggery pokery with the frame I eventually got the holes to line up, helped in great part by the fact that the holes and bolts were countersunk, which pulled it into place.

The handling was greatly improved and my feeling is that the plate controls side to side movement of the frame in relation to the engine. Later frames, I believe, have and additional brace which fixes onto the engine assembly with the gearbox mountings.
Title: Re: Lurkers cafe build
Post by: Fangit on April 13, 2015, 08:37:52 AM
Very nice build Trumps! I am building something very similar from a 1000SP also. I am wanting to get a sump spacer or an outsider spacer or deeper sump. I have what might be a dumb question. With the plain spacer do you need to remove/replace two sump gaskets every time you do a filter change or is the spacer held in place independently from the sump?

Cheers Joe.

(http://i1082.photobucket.com/albums/j365/fangitjoe/Gutsi23_zpsaai02tbl.jpg)
Title: Re: Lurkers cafe build
Post by: charlie b on April 13, 2015, 09:22:27 AM
My T5 came with a sump spacer.  It uses two gaskets.
Title: Re: Lurkers cafe build
Post by: Triple Jim on April 13, 2015, 10:11:26 AM
My Mille too, and the spacer is not bolted on separately, it all comes off when you take the bolts out.
Title: Re: Lurkers cafe build
Post by: charlie b on April 13, 2015, 11:56:32 AM
Yep, which can make for a juggling act when trying to bolt it back up  :)
Title: Re: Lurkers cafe build
Post by: NCAmother on April 13, 2015, 02:16:21 PM
Very nice build Trumps! I am building something very similar from a 1000SP also. I am wanting to get a sump spacer or an outsider spacer or deeper sump. I have what might be a dumb question. With the plain spacer do you need to remove/replace two sump gaskets every time you do a filter change or is the spacer held in place independently from the sump?

Cheers Joe.

(http://i1082.photobucket.com/albums/j365/fangitjoe/Gutsi23_zpsaai02tbl.jpg)
nice bike!
Title: Re: Lurkers cafe build
Post by: Fangit on April 13, 2015, 06:37:09 PM
Yep, which can make for a juggling act when trying to bolt it back up  :)


Thanks gents. That sounds like a royal pain in the buttocks.
Title: Re: Lurkers cafe build
Post by: brenwin on April 13, 2015, 09:31:59 PM
Very nice build Trumps! I am building something very similar from a 1000SP also. I am wanting to get a sump spacer or an outsider spacer or deeper sump. I have what might be a dumb question. With the plain spacer do you need to remove/replace two sump gaskets every time you do a filter change or is the spacer held in place independently from the sump?

Cheers Joe.

(http://i1082.photobucket.com/albums/j365/fangitjoe/Gutsi23_zpsaai02tbl.jpg)

I'm drooling guys , beautiful workmanship , more like works of art . What a way to ride ! Thanks .
Title: Re: Lurkers cafe build
Post by: trumps on May 03, 2015, 02:04:08 AM
Thats a beauty Fangit, classy build! I am pretty much done with mine, just need to bleed the brakes, fit fuel lines, and battery, then it's time for the road, and some tuning, looking forward to it. Might get the seat re upholstered in a different colour as well, maybe red, or black, undecided!
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1715_zps3r04zpzh.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1715_zps3r04zpzh.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1716_zpsyqaau9zo.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1716_zpsyqaau9zo.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1717_zpsdsk0ec85.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1717_zpsdsk0ec85.jpg.html)
Title: Re: Lurkers cafe build
Post by: Muzz on May 03, 2015, 05:42:48 AM
Looking nice Trumps! ;-T

Is it the photo or do the carbs have quite an angle on them?
Title: Re: Lurkers cafe build
Post by: Fangit on May 03, 2015, 07:56:22 AM
Thats a beauty Fangit, classy build! I am pretty much done with mine, just need to bleed the brakes, fit fuel lines, and battery, then it's time for the road, and some tuning, looking forward to it. Might get the seat re upholstered in a different colour as well, maybe red, or black, undecided!

Thanks Trumps. Your build is coming along very nicely, well done. Yes, not sure about the brown seat. What sort of exhaust system is that and where did you get it from?
Title: Re: Lurkers cafe build
Post by: trumps on May 03, 2015, 09:56:11 AM
G'day Muzz, Yup, the carbs need to be squared up yet. Fangit, the system is from HTMOTO, Lovely bit of pipework it is too, was worth waiting for!
Title: Re: Lurkers cafe build
Post by: trumps on July 01, 2015, 01:19:10 AM
Got 1000Kms on the ol girl now, going like a train, will get her on the dyno in the next few weeks to finalize the jetting, though it feels pretty close, and a bit of time dialing in the suspension, am thinking the SP dual rate springs might be a bit stiff for her now with the reduction in weight. had a couple of good head shakes over some of our less than perfect back roads the other day.

https://youtu.be/FNiUSxsQs5U
Title: Re: Lurkers cafe build
Post by: kevdog3019 on July 01, 2015, 10:06:24 AM
I like the seat, but I'm into tan seats. Red seems too gaudy to me. Bike looks fantastic. I'd put the idle up a good few ticks as its living on the edge currently. One things for sure, it's running evenly if it can stay afloat that low. Move from lumpy to smooth. Excellent job.  :thumb:

Edit: I could be off base here, but oil pressure always concerns me when I hear a bike on the verge of stall.
Title: Re: Lurkers cafe build
Post by: canuck750 on July 01, 2015, 12:00:32 PM
Thats a beauty Fangit, classy build! I am pretty much done with mine, just need to bleed the brakes, fit fuel lines, and battery, then it's time for the road, and some tuning, looking forward to it. Might get the seat re upholstered in a different colour as well, maybe red, or black, undecided!
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1715_zps3r04zpzh.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1715_zps3r04zpzh.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1716_zpsyqaau9zo.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1716_zpsyqaau9zo.jpg.html)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/IMG_1717_zpsdsk0ec85.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/IMG_1717_zpsdsk0ec85.jpg.html)

Stunning  :bow: :bow:

You have nailed it with the paint scheme, front fender and headlight, great looking seat as well. I like the matte black, its not in your face screaming red Italian or polished aluminum, very moody and stealthy.

Well done :thumb:

Cheers

Jim
Title: Re: Lurkers cafe build
Post by: Triple Jim on July 01, 2015, 01:02:33 PM
You probably know, but on the street you can run the Uni filters without the coarse red prefilters.  The bike would certainly look different without the red spots.  Whether that would be better or worse is in the eye of the beholder, I suppose.

I'd be proud to own and ride that Guzzi.
Title: Re: Lurkers cafe build
Post by: NCAmother on July 01, 2015, 01:54:34 PM
the only thing I might consider changing, would be to bob the front fender to match the back fender
Title: Re: Lurkers cafe build
Post by: nunzio on July 01, 2015, 02:52:03 PM
I think a red seat to match her red socks would look nice.....Matching Cuffs and Collar you know.
Then name her "Ginger" and you'd be set.  :thumb:


Alan
Title: Re: Lurkers cafe build
Post by: trumps on July 01, 2015, 07:22:09 PM
Cheers all,  Kevdog, when she has warmed up the idle lifts a bit to a rock solid 1100rpm. Triple Jim, in the end i decided to go with a set of K&N's, although i prefer the filtering ability of the UNI's the oiled K&N's fit better, and will still be up to the job for street use. NCAmother, i was seriously considering trimming up the front guard, but decided i quite liked the look of the full length guard on this one, and the rolled lip front and rear, matched well with the lip on the Honda guard i am using at the back end. Tan seat eh, second time that has been suggested, i need to see an upholsterer, and lay some swatches over it, see it in the flesh, i am shocking with colours, just can't visualize them ;)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/11665758_1034367759906578_2826703358335851459_n_zpsoxuy25ly.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/11665758_1034367759906578_2826703358335851459_n_zpsoxuy25ly.jpg.html)
Title: Re: Lurkers cafe build
Post by: Rich M on July 01, 2015, 08:06:51 PM
Thanks for sharing the build history....

That's a gorgeous Guzzi....
Title: Re: Lurkers cafe build
Post by: NCAmother on July 01, 2015, 08:30:42 PM
Cheers all,  Kevdog, when she has warmed up the idle lifts a bit to a rock solid 1100rpm. Triple Jim, in the end i decided to go with a set of K&N's, although i prefer the filtering ability of the UNI's the oiled K&N's fit better, and will still be up to the job for street use. NCAmother, i was seriously considering trimming up the front guard, but decided i quite liked the look of the full length guard on this one, and the rolled lip front and rear, matched well with the lip on the Honda guard i am using at the back end. Tan seat eh, second time that has been suggested, i need to see an upholsterer, and lay some swatches over it, see it in the flesh, i am shocking with colours, just can't visualize them ;)
(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/11665758_1034367759906578_2826703358335851459_n_zpsoxuy25ly.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/11665758_1034367759906578_2826703358335851459_n_zpsoxuy25ly.jpg.html)
Cheers to ya mate.  I picked up that honda rear fender you used on your bike, really great fit brother!!!!!!
Title: Re: Lurkers cafe build
Post by: trumps on July 02, 2015, 02:11:43 AM
Glad you found one mate, took some scrounging through the wreckers over here, but slots into the rear frame rails just nicely ;)
Title: Re: Lurkers cafe build
Post by: rboe on July 02, 2015, 11:10:54 AM
Brown seat works. If anything, more of a burnt sienna (redder, darker); killer color (being a tenni griso owner I may be a tad biased).  :bow:
Title: Re: Lurkers cafe build
Post by: Mayor_of_BBQ on July 02, 2015, 11:33:49 AM
That is awesome. I love the exhast. Just great work all around!
Title: Re: Lurkers cafe build
Post by: trumps on August 10, 2015, 05:33:34 AM
Have now put about 1500kms on her, got some happy snaps taken by a guru photographer friend of mine, and today had the old girls dyno'd to see if the pro's modern technology is better than my seat of the pants dyno.... It is!!! they leaned out the mains lifted the needles ect after balancing the carbs, the results are very noticable, it was i though reasonably good before, but is much sharper now, well worth getting done!
 To do still, set the seat sorted, it could do with some softer cushioning, and will have to do a bit of research into front suspensions, the forks are a bit stiff for my liking, gets a bit unsettled on rougher roads with some shaking of the head. I fitted new FAC units which are running with zero pressure in them which seems to be what most recommend, but am also using the stock SP springs which i am thinking may be a bit stiff now considering the bikes reduced weight. any recommendations or knowledge on the subject would be appreciated, cheers.

(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/Guzzi%20Dyno%20sheet%20001_zpsnoel5ibd.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/Guzzi%20Dyno%20sheet%20001_zpsnoel5ibd.jpg.html)

(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/RSK_6444%20-%20Copy_zpsklgo1bvx.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/RSK_6444%20-%20Copy_zpsklgo1bvx.jpg.html)

(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/RSK_6471_zpsy50ivmwk.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/RSK_6471_zpsy50ivmwk.jpg.html)

(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/RSK_6455_zpsrkmcksw4.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/RSK_6455_zpsrkmcksw4.jpg.html)

(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/Shot%202_zpsqywkf6nx.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/Shot%202_zpsqywkf6nx.jpg.html)

(http://i1110.photobucket.com/albums/h442/trumps1973/Guzzi/Shot%201_zps75ojizic.jpg) (http://s1110.photobucket.com/user/trumps1973/media/Guzzi/Shot%201_zps75ojizic.jpg.html)
Title: Re: Lurkers cafe build
Post by: malik on August 10, 2015, 06:44:46 AM
An outstandingly classy build. You are a real inspiration. Many thanks for posting this.

Mal
Title: Re: Lurkers cafe build
Post by: Dimples on August 10, 2015, 07:22:13 AM
Photoshop is an powerful tool. Notice how much nicer the bike's design looks in the professionally shot and processed images. The photographer's choice of background, highlight, view and focus enhances the bike's proportions by understating the black parts and highlighting the chrome and aluminum parts.
Title: Re: Lurkers cafe build
Post by: Mayor_of_BBQ on August 10, 2015, 08:21:35 AM
DAmn dude! Beautiful bike!
Title: Re: Lurkers cafe build
Post by: canuck750 on August 10, 2015, 09:04:43 AM
 :bow: :bow:

Love it

Jim
Title: Re: Lurkers cafe build
Post by: Groover on August 10, 2015, 09:20:40 AM
Good job! :thumb:
Title: Re: Lurkers cafe build
Post by: kevdog3019 on August 10, 2015, 10:25:09 AM
Fantastic... love the seat with that black. :thumb:
Title: Re: Lurkers cafe build
Post by: Oldrat on August 10, 2015, 05:27:39 PM
Beautiful build.

You asked about ideas for the front forks?
I'm part way though a Tonti cafe build, and had the forks fettled by a very well respected company over here in the UK, called MCT http://www.mctsuspension.com/Home.html

I've retained the 35 mm original forks but the inners are shoe horned in from a Suzuki GSXR 600 circa 2002.

I'm still building so haven't tried them yet, but you did ask for ideas.

You could email MCT and ask for advice, Darren is the magician who did the machining.

Cheers
Brian
Title: Re: Lurkers cafe build
Post by: jas67 on August 10, 2015, 05:53:20 PM
DAmn dude! Beautiful bike!

 :1:

 :thumb: :thumb: :thumb:
Title: Re: Lurkers cafe build
Post by: lucian on August 10, 2015, 08:23:35 PM
Sweeet looking build. Nice work.
Title: Re: Lurkers cafe build
Post by: trumps on August 10, 2015, 09:28:13 PM
Thanks for the info Oldrat, will get in contact with them. Cheers all, has proven to be a fun little project!