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General Category => General Discussion => Topic started by: Michael D on April 14, 2015, 08:29:55 AM

Title: The Infamous EV Tail Light Assembly
Post by: Michael D on April 14, 2015, 08:29:55 AM
Ownership of my 98 EV had me constantly repairing the plastic tail light after breaks occurred
in the turn signal mounting, its housing and the license plate bracket.  A wide variety of cures
were applied such as super glue, duct tape, hot glue, JB Weld, cable ties, sheetrock screws,
electrical tape, bubble gum and tree sap.  Needless to say I'd had enough when the stalk on one
of the turn signals snapped in two pieces.  

A hunt for a remedy which included a tail light, turn signals, license plate mounting bracket and
the housing for the 3 above had me going a thousand and one different directions.  The biggest
problem was a lack of information on all that the custom MC market has to offer.  Not all, but
most items on the net didn't give details as to dimensions, type of metal, finish, number of
bulbs, wattage of bulbs, number of LEDs and so on.

Thanks to the creative minds here on WG, I had a few ideas and a path for fabrication within my
abilities, so a gathering of materials and tools and a few nights in the garage produced my new
tail light assembly.  

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/EV%20Tail%20Light%20002.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/EV%20Tail%20Light%20002.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/EV%20Tail%20Light%20005.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/EV%20Tail%20Light%20005.jpg.html)


Title: Re: The Infamous EV Tail Light Assembly
Post by: Lannis on April 14, 2015, 08:35:11 AM
THAT'S not going to break, snap, sag, melt, crack, or fracture ... !

Great job.

Lannis
Title: Re: The Infamous EV Tail Light Assembly
Post by: Michael D on April 14, 2015, 08:38:43 AM
Thanks Lannis!  Time will tell along with mileage.  I did use the rubber mounting system that was incorporated in the original design.

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00311.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00311.jpg.html)
Title: Re: The Infamous EV Tail Light Assembly
Post by: dee g on April 14, 2015, 09:02:11 AM
WG member made this one.  I have since replace the long stalks with the short style like on the front blinkers.

(http://i42.photobucket.com/albums/e340/flymymbz/98%20V11%20EV%20maintenance%20issues/1f4d9fd2.jpg)

(http://i42.photobucket.com/albums/e340/flymymbz/98%20V11%20EV%20maintenance%20issues/a338a118.jpg)

(http://i42.photobucket.com/albums/e340/flymymbz/98%20V11%20EV%20maintenance%20issues/33488e13.jpg)
Title: Re: The Infamous EV Tail Light Assembly
Post by: Michael D on April 14, 2015, 09:13:18 AM
Wish I could Dusty, but getting in at 6AM Saturday after driving 600 miles has me ragged for the whole day. 
Title: Re: The Infamous EV Tail Light Assembly
Post by: rocker59 on April 14, 2015, 09:17:19 AM
Good job!  I like it!   ;-T
Title: Re: The Infamous EV Tail Light Assembly
Post by: Michael D on April 14, 2015, 09:21:25 AM
dee g.... that was one of my inspiration along with Panhead's simplistic design.  

I shortened the original rear turn signals for a match with the fronts .  Less length should help in longevity.

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00291.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00291.jpg.html)
Title: Re: The Infamous EV Tail Light Assembly
Post by: Michael D on April 14, 2015, 09:59:53 AM
Thanks Michael T and Dusty!  
That is a nice job Mike , what are you charging for us to duplicate it ?

  Susty

No patent filed, so steal if you must.   ;)  I certainly would and have!!!!  

Correction!  I do have a patent pending on this process.

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00298.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00298.jpg.html)


One has got to make do with what ya have.   ;D
Title: Re: The Infamous EV Tail Light Assembly
Post by: screamday on April 14, 2015, 01:09:59 PM
Here's the one my brother made for me.  :BEER:

(http://www.ulterior-design.net/photos/new_assembly-01.JPG)

(http://www.ulterior-design.net/photos/new_assembly-02.JPG)

(http://www.ulterior-design.net/photos/new_assembly-03.JPG)

(http://www.ulterior-design.net/photos/new_assembly-04.JPG)

(http://www.ulterior-design.net/photos/new_assembly-05.JPG)

(http://www.ulterior-design.net/photos/new_assembly-06.JPG)

(http://www.ulterior-design.net/photos/new_assembly-07.JPG)

(http://www.ulterior-design.net/photos/new_assembly-08.JPG)

(http://www.ulterior-design.net/photos/new_assembly-09.JPG)

(http://www.ulterior-design.net/photos/new_assembly-10.JPG)

(http://www.ulterior-design.net/photos/new_assembly-11.JPG)

(http://www.ulterior-design.net/photos/new_assembly-12.JPG)

(http://www.ulterior-design.net/photos/new_assembly-13.JPG)
Title: Re: The Infamous EV Tail Light Assembly
Post by: Bill N on April 14, 2015, 04:57:52 PM
I've gone thru all the woes described trying to keep my tail light assembly in one piece. I used bamboo sticks, tape epoxy, more epoxy,. hose clamps etc. Well it finally fell apart, so I dropped $200 for a new assembly, I sure liked the creative mods shown on this thread. The original assembly was ill conceived and not worthy of this otherwise well designed bike.
Bill
Title: Re: The Infamous EV Tail Light Assembly
Post by: Michael D on April 14, 2015, 05:12:11 PM
screamday, nice work which I lusted for, however the budget said otherwise with CNC work.     
Title: Re: The Infamous EV Tail Light Assembly
Post by: Michael D on April 27, 2015, 04:45:44 PM
I thought it wise to post the remainder of my photos considering time, mileage and the absence of memory as the clock ticks.

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00289.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00289.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00290.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00290.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00291.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00291.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00292.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00292.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00293.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00293.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00296.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00296.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00297.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00297.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00298.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00298.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00299.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00299.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00301.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00301.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00303.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00303.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00304.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00304.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00305.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00305.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00306.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00306.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00310.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00310.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00311.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00311.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/CAM00312.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/CAM00312.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/Tail%20Light%20Assembly.png) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/Tail%20Light%20Assembly.png.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/Square%20Plug%202%20inch.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/Square%20Plug%202%20inch.jpg.html)

(http://i240.photobucket.com/albums/ff153/Shutter10000/Moto%20Guzzi%20EV%20Tail%20Light/EV%20Tail%20Light%20006.jpg) (http://s240.photobucket.com/user/Shutter10000/media/Moto%20Guzzi%20EV%20Tail%20Light/EV%20Tail%20Light%20006.jpg.html)
Title: Re: The Infamous EV Tail Light Assembly
Post by: LowRyter on April 27, 2015, 06:38:40 PM
Nice job MD.
Title: Re: The Infamous EV Tail Light Assembly
Post by: Bill Hagan on April 27, 2015, 06:57:54 PM

Very impressive.

Bill

Title: Re: The Infamous EV Tail Light Assembly
Post by: Michael D on April 28, 2015, 09:02:13 AM
Thanks gentleman!   :)
Title: Re: The Infamous EV Tail Light Assembly
Post by: rocker59 on April 28, 2015, 09:17:19 AM
Thanks gentleman!   :)

While you were set up, you should've made a half dozen of the things.  Gone into the Guzzi aftermarket biz!   ;)
Title: Re: The Infamous EV Tail Light Assembly
Post by: Kiwi_Roy on April 28, 2015, 09:53:46 AM
Nice job MD.
:+1
It's something anyone can do with simple hand tools and less than $10 worth of Aluminum.


Screamday, your Bro did an awesome job, I would hate to have to pay for one made like that.
Title: Re: The Infamous EV Tail Light Assembly
Post by: LowRyter on April 28, 2015, 10:24:14 AM
Thanks gentleman!   :)

I'll be over to fit my EV.   ;D
Title: Re: The Infamous EV Tail Light Assembly
Post by: screamday on April 28, 2015, 10:42:40 AM
:+1
It's something anyone can do with simple hand tools and less than $10 worth of Aluminum.


Screamday, your Bro did an awesome job, I would hate to have to pay for one made like that.

Thanks Roy.....it really is work of art. I tried to pay him and his buddy.....sent him a check so they could take their wives out to dinner or something. He got insulted and sent it back.....said he didn't want any money he just liked the challenge. Glad I was the recipient of their generosity. I was gonna put a finish on it but just left it as is and it still looks great.
Title: Re: The Infamous EV Tail Light Assembly
Post by: Kevin M on April 28, 2015, 10:16:20 PM
I need one of these for my 1100 California! I'd be happy to pay if anyone is interested in building an extra one. I'm using duct tape & it's getting old.

Kevin
Title: Re: The Infamous EV Tail Light Assembly
Post by: Tony/CT on April 29, 2015, 05:52:49 AM
I am continually impressed by the creativity of the members of this board!  ;-T
Title: Re: The Infamous EV Tail Light Assembly
Post by: Lee Bruns on April 29, 2015, 12:41:48 PM
I love Michaels design. The ones I made and sold were carved from solid and took a silly number of hours to carve. Using box aluminum is a great idea. I do have a chunk of bok aluminum tube like he used in my garage, can measure it, and send out short sections if anyone is needing some.
Title: Re: The Infamous EV Tail Light Assembly
Post by: swbrenton on April 29, 2015, 06:24:29 PM
Nice work.
I like it.