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General Category => General Discussion => Topic started by: ratguzzi on May 09, 2015, 06:31:39 PM

Title: Breva trans destructed in Baxter, MN! Was the trans.....
Post by: ratguzzi on May 09, 2015, 06:31:39 PM
I have had a lot of work in Milwaukee the last couple months but finally a job a bit farther. Got the Breva ready to roll for tomorrow morning.
Looks like rain so planning an easy trip. Tomorrow will just be St Cloud, MN but maybe a stop to see friends at Diamond's Coffee shop in Minneapolis early afternoon.
Canadian Mint needs some work on their heat treating equipment.
JB
Title: Re: First fairly long paid Guzzi trip this year. Winnipeg, MB
Post by: dilligaf on May 10, 2015, 09:20:42 AM
Take your rain gear. But you knew that.  ;D  :BEER:
Matt
Title: Re: First fairly long paid Guzzi trip this year. Winnipeg, MB
Post by: ken farr on May 10, 2015, 10:25:25 AM

Canadian Mint needs some work on their heat treating equipment.

JB

Well, well, well....I see the Canadian Gov't. is hiring workers from south of the border, wait... never mind.

Sounds like a neat trip, enjoy.


kjf
Title: Re: First fairly long paid Guzzi trip this year. Winnipeg, MB
Post by: Lannis on May 10, 2015, 05:02:48 PM
Well, well, well....I see the Canadian Gov't. is hiring workers from south of the border, wait... never mind.

Sounds like a neat trip, enjoy.


kjf

Specialty stuff; can't just get anyone working on these big vacuum heat treat furnaces, you find 'em wherever you find 'em.   For ours, we didn't care if they came from Ruritania, Lower Slobbovia, the kingdom of Prester John, or Elbonia as long as they could get us back on line .....

Lannis
Title: Re: First fairly long paid Guzzi trip this year. Winnipeg, MB
Post by: ratguzzi on May 10, 2015, 07:49:43 PM
It was wet and cold today. St Cloud via backroads from Northfield, MN.
JB
Title: Re: First fairly long paid Guzzi trip this year. Winnipeg, MB
Post by: Yukonica on May 11, 2015, 08:37:26 AM
While you are there would you mind jacking up the exchange rate a bit? Its' summer: Alaska is calling.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: ratguzzi on May 11, 2015, 01:09:00 PM
Trans messed up coming to a stop light in Baxter, MN this morning. Loud grinding noises. Guessing input shaft issue. Rented car, left bike at a hvac shop. Trying to think of ideas to get the bike back.
JB
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Lannis on May 11, 2015, 01:46:58 PM
Trans messed up coming to a stop light in Baxter, MN this morning. Loud grinding noises. Guessing input shaft issue. Rented car, left bike at a hvac shop. Trying to think of ideas to get the bike back.
JB

Unusual behavior for a Breva 750, from what I know about them .... ?

Sorry this threw a wrench in your riding and working plans ....

Lannis
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: fotoguzzi on May 11, 2015, 02:16:46 PM
Unusual behavior for a Breva 750, from what I know about them .... ?

Sorry this threw a wrench in your riding and working plans ....

Lannis
isn't that the Big Breva?

When does the job end?  Maybe I could meet you there with my trailer?  I don't know if I can swing the time, it's about 150 miles away from me but could maybe do it on a weekend. and then you'd only be in Mpls but you could fly home for your van? or take my Uly to get the van? warning, you'll want one if you do.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Lannis on May 11, 2015, 04:39:18 PM
isn't that the Big Breva?


No; this one, I think?

(http://i273.photobucket.com/albums/jj221/ratguzzi/breva%20corsa%202015/brev1_zpsjtoqbyks.jpg) (http://s273.photobucket.com/user/ratguzzi/media/breva%20corsa%202015/brev1_zpsjtoqbyks.jpg.html)

Lannis
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: ratguzzi on May 11, 2015, 05:56:20 PM
thanks fotoguzzi for the generous offer.
I just got to Winnipeg. I can rent a U-Haul in Baxter for around $350 one way which would require the least amount of my time.
The car rental place has a not perfect Dodge Caravan that the agent said the seats fold down but I am not sure if I could get the bike in there, of course, after removing the mirrors, windshield, etc. I could easily pull the front forks too, just not sure if I could slide it up a 2 by 12 by myself to get it in there.
I should be done in Winnipeg Wednesday afternoon. I can be in Baxter by noon Thursday and rent whatever works or drive home, return the car in my town and go back Friday in my van and scoop it up.
Need to search Caravan pics with the seats folded down....
JB
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: fotoguzzi on May 11, 2015, 06:35:08 PM
I highly doubt it will fit in a Caravan.. I used to have one as a work car.. I think it's opening is not tall enough to roll a bike in and would be too much work to drop forks or take off wheel.

other ideas, used pickup truck.. $900.
http://brainerd.craigslist.org/cto/5009232600.html
$1500
http://brainerd.craigslist.org/cto/5015387777.html
and up..
http://brainerd.craigslist.org/cto/5020653892.html

http://brainerd.craigslist.org/cto/5020054477.html
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: ratguzzi on May 11, 2015, 06:51:05 PM
I highly doubt it will fit in a Caravan.. I used to have one as a work car.. I think it's opening is not tall enough to roll a bike in and would be too much work to drop forks or take off wheel.

other ideas, used pickup truck.. $900.
http://brainerd.craigslist.org/cto/5009232600.html
$1500
http://brainerd.craigslist.org/cto/5015387777.html
and up..
http://brainerd.craigslist.org/cto/5020653892.html

http://brainerd.craigslist.org/cto/5020054477.html

Nice idea but how to title it to drive it to IL?
JB
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Vasco DG on May 11, 2015, 07:53:09 PM
Loud grinding noise? Peel back the boot and see what comes tumbling out. My guess is the uni joint has self destructed. Used to be common on the older smallblocks, newer ones are a lot better but a Baby Breva isn't in the first flush of youth now and if it has spent a lot of its life just sittin' there would be even more chance for it to dry out and go udders skywards. They don't temd to give as much warning as big block UJ's either.

If it is the UJ swapping the driveshaft, (They only use a single Hookes coupling on the Smallblocks and its part of the shaft assembly.) is not a big deal. The luggage will be the biggest pain in the arse.

Pete

PS Rick and Gordon seem to have one to hand.

http://www.mgcycle.com/index.php?main_page=product_info&cPath=35&products_id=936
Title: Re:
Post by: Moto on May 11, 2015, 08:00:37 PM
I put an '83 Yamaha Vision in a Plymouth Voyager (badge-engineered Caravan) and drove it and my wife from L.A. to Glacier National Park. Must have taken off the windshield. Just measure carefully before you start loading. I actually measured a bunch of minivans on dealers' lots before picking the Voyager/Caravan as the best fit. The Vision is not too small. I suggest getting a measuring tape and finding out if the Breva will fit.

Sent from Tapatalk.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Lannis on May 11, 2015, 08:04:31 PM
Nice idea but how to title it to drive it to IL?
JB

Every state has got a way for you to drive a newly-purchased car in their state back to your home.   Just have the purchase paperwork with you, and drive to a DMV office on your way toward home.   They'll issue a set of three-day tags (or something similar - every state is different) to let you drive the car home, where you can do the real paperwork, title, tags, etc.

Lannis
Title: Re:
Post by: Lannis on May 11, 2015, 08:07:19 PM
I put an '83 Yamaha Vision in a Plymouth Voyager (badge-engineered Caravan) and drove it and my wife from L.A. to Glacier National Park. Must have taken off the windshield. Just measure carefully before you start loading. I actually measured a bunch of minivans on dealers' lots before picking the Voyager/Caravan as the best fit. The Vision is not too small. I suggest getting a measuring tape and finding out if the Breva will fit.

Sent from Tapatalk.

Shoot, JB doesn't have to worry a bit.   We've got Chuck in Indiana on our team, who learned a mysterious technique known only in the Orient to allow ANY motorcycle to fit in ANY van.   He makes no secret about this zen-like power of his, matter of fact he will remind you of it early and often, as he makes a fully dressed Victory Vision absolutely disappear into an Austin Mini and drive it across the country ....  :D   :D   :D 

Lannis
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: LowRyter on May 11, 2015, 08:23:48 PM
crossing fingers and lighting candle that U joint is the only problem. 


 :-*
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: ratguzzi on May 11, 2015, 09:28:44 PM
Late night but not a u-joint. Makes noise sitting still. Splines, dogs or something not mating up. When I was pushing the bike the half mile to where I left it, it went into gear. I started it, got about 20 feet and it slipped out. Like the front hub nut slipped off. Not sure but transmission related 100%. Not u-joint.
JB
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: John Ulrich on May 11, 2015, 10:29:19 PM
Yup, a 10ft U-haul in Baxter seems to be the cheapest ticket home.  I'm in Kansas for a week+ so I'm of no use to trailer you to Mpls.   
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Muzz on May 12, 2015, 04:18:03 AM
Late night but not a u-joint. Makes noise sitting still. Splines, dogs or something not mating up. When I was pushing the bike the half mile to where I left it, it went into gear. I started it, got about 20 feet and it slipped out. Like the front hub nut slipped off. Not sure but transmission related 100%. Not u-joint.
JB

Having been inside the box a couple of times I got to head scratching I wonder if you have actually broken a shaft in there.

 The other thing I found when I was first inside it was the stud that locates the arm on the detent arm was snapped. I put a new one in,  but when Steamdriven  (Kev) and myself had it apart some time later to replace the jammed non jamming pre-selector it broke again with no force on it at all.  Kev did a mod, drilled it out and replaced it with either an 8.8 or 10.9 cap screw, which is way stronger.  If that arm was able to move around I wonder if it allows gears to engage/disengage at will.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: ratguzzi on May 12, 2015, 07:18:43 AM
Having been inside the box a couple of times I got to head scratching I wonder if you have actually broken a shaft in there.

 The other thing I found when I was first inside it was the stud that locates the arm on the detent arm was snapped. I put a new one in,  but when Steamdriven  (Kev) and myself had it apart some time later to replace the jammed non jamming pre-selector it broke again with no force on it at all.  Kev did a mod, drilled it out and replaced it with either an 8.8 or 10.9 cap screw, which is way stronger.  If that arm was able to move around I wonder if it allows gears to engage/disengage at will.

Just guessing, as I haven't taken apart a small block but if it is like a big block, I would say it felt like the nut that holds the clutch hub onto the transmission shaft came loose and the hub slid off past the splines but then while pushing it slowly, the hub slipped back onto the splines and as I tried again, it slipped right back off again.
But it may not be that at all!
JB
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Vasco DG on May 12, 2015, 07:28:54 AM
No hub on the smallblock so the shaft can't float. Now I'm thinking return spring or detente spring failure.

Pete
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: kevdog3019 on May 12, 2015, 08:12:05 AM
We pretty much know it's not the transmission mainshaft nut that came loose.  :o  That's a bitch to get off and has a bent tab to boot.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: JoeW on May 12, 2015, 08:15:49 AM
Could be the clutch plate. The small block clutch is similar to an automotive plate where the center hub floats and pushes against springs. I've seen the springs fail as well as the rivets in cars, could happen on a bike too.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Brightblade on May 12, 2015, 08:44:22 AM
I have an old Ford van the bike will fit into.  I'm five hours away from Baxter, mn.  Soonest I could help is Saturday, if you still need it then.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: luthier on May 12, 2015, 08:51:14 AM
That bloke who did a big tour of Europe starting from Ireland on a baby Breva had a gearbox issue early in his trip. Turned out to be a broken 4th gear I think. Just snapped a tooth. Some blokes in Paris fixed it for him in a day. Sounds like a total gearbox job so probably best to drag it home. Bummer. Hope you sort it without too much grief ratguzzi.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Chuck in Indiana on May 12, 2015, 10:18:46 AM
Sorry, JB, but I'm really looking forward to seeing what you find. The transmission is the one part of a small block that I haven't been inside. Could you document what the fix is?  :pop
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Muzz on May 12, 2015, 01:32:18 PM
J.B.  Nick Webb has written a very informative (and humorous) write up and has posted it on the This Old Tractor site on a stripdown of the Breva box.  Some little tricks that the official Guzzi stripdown manual fails to mention.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: normzone on May 12, 2015, 01:46:28 PM
I went and pulled up the above document for entertainment purposes - it's 52 pages long.

http://www.thisoldtractor.com/guzzitech.dk/pdf/gearbox-repair-breva-750-nick-webb.pdf

I won't be reading it at work today.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Lannis on May 12, 2015, 03:27:21 PM
I went and pulled up the above document for entertainment purposes - it's 52 pages long.

http://www.thisoldtractor.com/guzzitech.dk/pdf/gearbox-repair-breva-750-nick-webb.pdf

I won't be reading it at work today.

Well, when you said that, I had to read it, or at least the highlights.

Geez what a job.   I'd let someone else do that, I haven't got the patience.

Lannis
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: twhitaker on May 12, 2015, 03:30:19 PM
John has patience AND access to heat treat furnaces. Big Juju.  ;D
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: ratguzzi on May 12, 2015, 05:53:27 PM
Thanks to all offering help and advice. I have a u haul reserved for this Thursday with a ramp so no problem getting it home.
Not sure if I want to tear into the trans or just get one from Pinwall on ebay, they have a few. I don't have lots of time with my job.
JB
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: atavar on May 12, 2015, 08:04:07 PM
I bet you were wishing you had the ratguzzi again.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Chuck in Indiana on May 12, 2015, 08:27:04 PM
While we're talking about this, what is the difference between the old and new small block 5 speeds? Are they interchangeable? I'm assuming not, but I don't know..
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Muzz on May 12, 2015, 11:11:45 PM
Chuck,  I have seen a photo of the pre-selector fork and it looks quite different from the one that could jam, and the 2nd incarnation of it which looked the same and was not supposed to jam (but still could  ::) ::).  Rest looked pretty similar.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: ed@guzzipower.com on May 12, 2015, 11:47:37 PM
take 15 minutes and pull swingarm and rear drive off if possible - U joint and rear drive are weak links. I would be surprised if it is a tranny issue.  email me if you need parts....I may have what you need.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: ratguzzi on May 13, 2015, 06:58:53 AM
take 15 minutes and pull swingarm and rear drive off if possible - U joint and rear drive are weak links. I would be surprised if it is a tranny issue.  email me if you need parts....I may have what you need.

I could see the u-joint failing to where it could pull off the splines explaining why the bike did re-engage for a few moments. I remember thinking I was feeling some vibration but thought it may have been the rough road or the type of tires on the bike.
I should know some time this Friday.
JB
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Muzz on May 13, 2015, 01:16:38 PM
Will be interested to see what the problem actually is.
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: ratguzzi on May 15, 2015, 11:03:55 AM
Well, I got home with the bike in a U Haul.
I went out a couple hours ago and tore into it.
Pulled the swingarm out and everything looked perfect. Turned the output by hand and can hear the grinding.
Now I have the trans out on the ground and you can hear noises in there. I need to run out and get a snap ring pliers and a deep 36mm socket.
More later.
JB
Title: Re: First fairly long paid guzzi trip. Trans destructed in Baxter, MN!
Post by: Abbienormal on May 15, 2015, 01:12:42 PM
I would be comparing parts cost and time versus Pinwall used units. Especially if a newer version fits and is better.
Title: Re: Breva trans destructed in Baxter, MN! Was the trans.....
Post by: ratguzzi on May 15, 2015, 01:54:22 PM
The nut holding on the gear was about 80% unscrewed. You can see the tab to keep it from coming loose was not peened in enough.
JB

(http://i273.photobucket.com/albums/jj221/ratguzzi/breva%20corsa%202015/trans_zpse4sboqto.jpg) (http://s273.photobucket.com/user/ratguzzi/media/breva%20corsa%202015/trans_zpse4sboqto.jpg.html)
Title: Re: Breva trans destructed in Baxter, MN! Was the trans.....
Post by: fotoguzzi on May 15, 2015, 09:06:07 PM
Did Luigi do that after lunch?
Title: Re: Breva trans destructed in Baxter, MN! Was the trans.....
Post by: kevdog3019 on May 15, 2015, 09:57:57 PM
Boy was I wrong. I'm digging into mine next week and not looking forward to that nut. It's about 100 nm pressure on that bugger, but w/o that tab securing it... 
Sorry about that destruction.
Title: Re: Breva trans destructed in Baxter, MN! Was the trans.....
Post by: normzone on May 16, 2015, 12:34:16 AM
...As a Quality Assurance professional I have to consider learning Italian and moving there, then joining the organization and reforming the culture.

Or, I could just commiserate, and go to work Monday.
Title: Re: Breva trans destructed in Baxter, MN! Was the trans.....
Post by: Vasco DG on May 16, 2015, 12:45:30 AM
Looks like it's trashed the shaft too. Bummer. 2nd had gearbox and go through it prior to install I'd say. Or buy the bike with the torched crank and just swap motors.

Pete
Title: Re: Breva trans destructed in Baxter, MN! Was the trans.....
Post by: ratguzzi on May 16, 2015, 06:47:04 AM
I will most likely be parting the bike out.
JB
Title: Re: Breva trans destructed in Baxter, MN! Was the trans.....
Post by: atavar on May 16, 2015, 08:13:24 AM
It;s too early and this is probably way stupid, but since the tranny is toast anyway and you have it apart could you take the whole assy to a local shop and just have them weld the gear on the shaft?  I mean - whaddya got to lose?  The worst that would happen is it would cook the bearing and the tranny would be toast.. 
Smarter minds than me will tell me why this is dumb I am sure..
 :pop
Title: Re: Breva trans destructed in Baxter, MN! Was the trans.....
Post by: Abbienormal on May 16, 2015, 09:03:29 AM
Pinwall has a trans for $435 shipping included. Maybe?


http://www.ebay.com/itm/Moto-Guzzi-Breva-750-TRANSMISSION-TRANNY-/130375641337?hash=item1e5afe68f9&vxp=mtr
Title: Re: Breva trans destructed in Baxter, MN! Was the trans.....
Post by: ratguzzi on May 16, 2015, 09:22:31 AM
I am definitely parting it out!
I will be posting what's for sale later. Good gauges, etc.
JB
Title: Re: Breva trans destructed in Baxter, MN! Was the trans.....
Post by: acogoff on May 16, 2015, 12:43:02 PM
     There should be a demand for the small block engine by the Dufuses, er I mean fine maintenance technician owners, who didn't check their oil until the light came on, bet there are several in the market for one.