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General Category => General Discussion => Topic started by: Dobermann on February 26, 2016, 01:40:04 AM

Title: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: Dobermann on February 26, 2016, 01:40:04 AM
Greetings everybody!
Here is a video of the bike running with Sachse ZDG3 electronic ignition. Once we figured out what we think is the best advance curve it came alive.
http://www.youtube.com/watch?v=79oh_Uy6d3U (http://www.youtube.com/watch?v=79oh_Uy6d3U)
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: Old Jock on February 26, 2016, 05:49:22 AM
Nice

Here was mine on an early start up

https://youtu.be/-G5zCu5UkEA (https://youtu.be/-G5zCu5UkEA)

I too had a bit of a problem finding the right curve, but I got it sorted with advice from the folks on here. Mine runs a PuReg combined Reg/Rec and ignition triggers, the actual box lives under the seat.
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: not-fishing on February 26, 2016, 05:58:18 AM
Wow, $400 for my little V50, I'll probably just stick with points.      Ho braccia corte   :laugh:
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: Antietam Classic Cycle on February 26, 2016, 08:32:00 AM
Wow, $400 for my little V50, I'll probably just stick with points.      Ho braccia corte   :laugh:

A Dyna S ignition is much less expensive.

http://www.mgcycle.com/index.php?main_page=product_info&cPath=37_157&products_id=1598

Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: Dobermann on February 26, 2016, 10:38:34 AM
Nice

Here was mine on an early start up

https://youtu.be/-G5zCu5UkEA (https://youtu.be/-G5zCu5UkEA)

I too had a bit of a problem finding the right curve, but I got it sorted with advice from the folks on here. Mine runs a PuReg combined Reg/Rec and ignition triggers, the actual box lives under the seat.
Old Jock I would like to thank you again. Maybe you remember or not but you helped me alot with your m-unit wiring diagrams and knowledge. Thank you!
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: Old Jock on February 26, 2016, 12:49:02 PM
Helped a few people over the years with the M-Unit.

No need to thank me a pleasure to help another Guzzi enthusiast out, especially if it contributed in some small way to the stunning end result.

I'm glad

1) The info was useful
2) That you could decipher it in the first place  :wink:

Your machine look absolutely gorgeous, tastefully done and also a first rate build.............. ......all I can say is Wow!!!!! :bow:
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: v65tt on February 26, 2016, 02:37:38 PM
worth every penny, thats what i have on the mighty V7TT
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: canuck750 on February 27, 2016, 09:30:47 AM
GREAT looking Guzzi :bow: :bow:

Cheers

Jim
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: earlgrey-erfurt on February 27, 2016, 05:34:40 PM
Be careful with holes in the ignition cap/cover. it needs half a year to figure out why my guz running strange on warm weather... :violent1:.
Solution some bright sunbeam find its way reflected from the chromeexhaust through the extra cooling holes.... and irritated the beam sensor

cheers
and the ZGD is worth every penny
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: Dobermann on February 28, 2016, 03:43:29 PM
Thanks for the advice. Nice find. :)  I was going to get a drilled cover...
But now I better stick with my current cover. It does not have halls. I've putted two cooling flanges.
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: peake271 on March 04, 2016, 12:39:30 AM
What number curve did you settle for?
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: Old Jock on March 04, 2016, 03:46:28 AM
What number curve did you settle for?

On my LM 1000 I'm running curve 4 if it helps
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: v65tt on March 04, 2016, 09:21:41 AM
On my LM 1000 I'm running curve 4 if it helps

my v7tt likes curve 5 for best overall drive and curve 7 or 8 for max top end power
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: Dobermann on March 18, 2016, 10:43:39 AM
Also curve 5 for my LM2.
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: Kiwi_Roy on March 18, 2016, 01:07:59 PM
On my LM 1000 I'm running curve 4 if it helps
So John, from the pictures it appears to have a different optical sensor for each cylinder, since it is operating at crankshaft speed presumably it sparks each rotation.  (lost spark)
Or does it still use the distributor?
How does it take care of spark advance?
Is it normally set for the beam to break at the advanced position then delayed with a microprocessor?
Does it fire when the beam is broken or when it's made?
What are the curves you speak of?
Curious minds need to know.
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: fossil on March 18, 2016, 02:45:28 PM
Stefan, great looking bike. The indicators look familiar. I have them on my old Honda ST 70 DAX.
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: Dobermann on March 19, 2016, 04:49:13 AM
Thank you Thorsten. Yes they are Honda indicators with a little polish.
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: Old Jock on March 19, 2016, 07:24:10 AM
So John, from the pictures it appears to have a different optical sensor for each cylinder, since it is operating at crankshaft speed presumably it sparks each rotation.  (lost spark)
Or does it still use the distributor?
How does it take care of spark advance?
Is it normally set for the beam to break at the advanced position then delayed with a microprocessor?
Does it fire when the beam is broken or when it's made?
What are the curves you speak of?
Curious minds need to know.

Heh Roy, howya?

It has 2 sensors one for each cylinder and yes it fires the spark once every revolution, so wasted spark.

However just to elaborate (or bore) the collective, there is a lot of talk about wasted spark being a VERY bad thing on the Guzzi engine configuration and yes it can be less than desirable. This is when in a wasted spark setup you have one sensor on a 1/2 engine speed rotor, this means the wasted spark fires when the other cylinder requires a spark for ignition. This can be bad as the RH cylinder will be receiving the spark on the induction stroke which can cause ignition and subsequent blowback through the carb (via the open inlet valve). Usually no more than a burp during riding but at idle RPMs can lead to you "cooking your goose"

With the double trigger on an engine speed rotor (as the Sacshe has) the wasted spark occurs close to the top of the exhaust stroke vastly reducing the chance of any form of blowback.

It no longer requires the distributor and mine is removed a cover plate covers the gap where the distributor once sat.

Spark advance is calculated via electronics in a box, the triggers are set to zero advance by moving the rotor to get the correct timing, the advance is then taken care of by the magic box. I think that answers 2 of the questions no?

On the electronics box is a rotary switch for advance curve selection.

The triggers are activated on beam disrupt i.e. when the rotor disrupts the beam, so on advance edge. When setting it up initially you move the rotor and an LED on the board (you can see them on the videos on posts 1 & 2) lights.

Curves are below

(http://i951.photobucket.com/albums/ad355/Old_Jock/Guzzi/ZDG3%20Advance%20Curves_1_zpsaia48ocy.jpg)

For Twin plugged bikes

(http://i951.photobucket.com/albums/ad355/Old_Jock/Guzzi/ZDG3%20Advance%20Curves_2_zpsrdaly4vq.jpg)

John
Title: Re: Sachse ZDG3 Electronic Ignition. It is alive!(Video)
Post by: Dobermann on March 19, 2016, 07:39:25 AM
Great explanation, John.
Also recently Sachse started producing a distributor mounted ignition pick-up.