Wildguzzi.com

General Category => General Discussion => Topic started by: Burkslaw on December 03, 2018, 09:16:43 AM

Title: '04 EV odometer inoperable
Post by: Burkslaw on December 03, 2018, 09:16:43 AM
The odometer in my '04 California EV1100 does not work. I suspect it's the same nylon gear problem my old Beemers have suffered from-- possible? I read Mike Tashjian's excellent how-to on cutting the gauge apart for repair and would tackle this myself, but I can't find any source for internal repair parts. Do I need to throw in the towel and send it out? If so, recommendations?
Title: Re: '04 EV odometer inoperable
Post by: Wayne Orwig on December 03, 2018, 09:56:52 AM
Yep, the ITI odometer METAL gears fail. Common.
I repaired mine by filling the metal with JB Weld, and working that with a small file. That lasted about 80,000 miles. I was lucky I guess because I couldn't repeat that fix. I now run a Speedhut replacement.

I suspect the info you have on the speedo disassembly is for an older Veglia model.

Title: Re: '04 EV odometer inoperable
Post by: Sasquatch Jim on December 03, 2018, 10:08:19 AM
 Just put a spot of white paint on the front tire so you can count the revolutions and do the math.
Title: Re: '04 EV odometer inoperable
Post by: Idontwantapickle on December 03, 2018, 12:04:35 PM
Just put a spot of white paint on the front tire so you can count the revolutions and do the math.

Now that's just silly. A baseball card in the spokes would be better on so many levels.
Title: Re: '04 EV odometer inoperable
Post by: rocker59 on December 03, 2018, 12:17:37 PM

Last I heard, there weren't any shops that would repair the ITI Speedo.

When it failed, I replaced the one on my V11 LeMans with a new one, which I took apart and lubed before installing in the bike. 

Speed hut units are the best alternative I've seen.
Title: Re: '04 EV odometer inoperable
Post by: Chuck in Indiana on December 03, 2018, 01:27:27 PM
Yeah, once one fails, they are history. The best bet is to lube them before that happens. There is really no fixing them. <scratching head> I wonder if that gear is something a guy with some machinery could fabricate? My latest cad/cam software has gear and cam routines..
Title: Re: '04 EV odometer inoperable
Post by: Wayne Orwig on December 03, 2018, 02:07:28 PM
Yeah, once one fails, they are history. The best bet is to lube them before that happens. There is really no fixing them. <scratching head> I wonder if that gear is something a guy with some machinery could fabricate? My latest cad/cam software has gear and cam routines..

Even on a new one, the metal teeth are barely touching each other. The tips of the teeth wear and it fails. I took one that failed, drilled a new hole for the gear that relocated it closer. That repaired one lasted a fairly long time actually. (maybe 20,000 miles, I don't recall for certain.)
Title: Re: '04 EV odometer inoperable
Post by: Ncdan on December 03, 2018, 03:56:45 PM
When my ITI failedzst 7k on my 07 CalVin I researched the heck out of getting if fixed. I did find a guy, but have no contact or remember the company, had a mechine shop to make up the gears. His price to replace the cheezy parts was 300.00 plus shipping, total 350.00. I decided, at the suggestion of one of the guys here to get a bicycle GPS odometer, which I did for 70 bucks. Worked great and I just left the cheezy on in place for looks.