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General Category => General Discussion => Topic started by: Simmoto on January 31, 2019, 01:39:39 PM

Title: Imola V75 4V Project
Post by: Simmoto on January 31, 2019, 01:39:39 PM
I have an Imola project bike; lovely bike but lacks a bit of grunt. Also got a V75 4V which is cosmetically buggered...but has a low mileage engine with intact valves/heads. So I'm planning to restore the V75 4V engine using a modified valvetrain and probably conrods and other bits and put it in the Imola. I have a V65 Lario already and am familiar with and like the 4V Guzzis, aknowledging that they need valvetrain mods to be reliable.

First step was to pull the V75 heads, all good - heads and pistons. Now I'll put em back and check for cam wear with a dial gauge and start sourcing the parts after that.

First question. Will the V75 4V fit OK in the Imola frame? What mods might be needed?

Cheers


(https://i.ibb.co/CPJ9Lts/Knackered.jpg) (https://ibb.co/CPJ9Lts)



(https://i.ibb.co/8xDtcPN/Ropey.jpg) (https://ibb.co/8xDtcPN)



(https://i.ibb.co/wYghcbb/Heads.jpg) (https://ibb.co/wYghcbb)



(https://i.ibb.co/8XnttN2/Imola.jpg) (https://ibb.co/8XnttN2)
Title: Re: Imola V75 4V Project
Post by: Chuck in Indiana on January 31, 2019, 04:47:44 PM
Quote
cosmetically buggered

I nominate this for understatement of the week.  :grin:
I truly don't know, but a small block is a small block. I would think it would fit. (?)
Title: Re: Imola V75 4V Project
Post by: jacksonracingcomau on January 31, 2019, 05:41:35 PM
there are different clutch centres, gearbox ratios but asaik no differences in any mounts.
only one frame lug rear of battery that appears on all early sb frames but never seen anything bolted to it.
so easy to do comp running gear swap that would be first test, possible change in footrest position exhaust mount etc etc
mix and match to get what you want
cam and valve tip wear tell whole story, lovely to have one before grenading, I had to start with 2 badly fixed ones only a lucky find of one oe head gave me clues.
will be a hoot interesting to hear 650 v 750 comparo I intend building another, engine size one still to determined
Title: Re: Imola V75 4V Project
Post by: SED on January 31, 2019, 08:03:05 PM
I've put a 2-valve V65SP engine in a Monza and really like it, but the carbs are a tight fit with the top frame rail and the fuel taps. 
Here's the link: https://wildguzzi.com/forum/index.php?topic=87045.0 (https://wildguzzi.com/forum/index.php?topic=87045.0)

The throttle cables make a tight bend under the top frame rail and fuel taps are very close to the carbs.  These problems will be worse for the V75 because the heads sit higher and wider.  Not sure where the carbs sit on the 4-valve vs 2-valve heads, but Steamdriven on here as put a carbed V75 Nevada engine in a Monza - he dubbed it the Monzada.  He did have to cut the inner edge of the sidecover to clear the carb and substantially modify the V75 airbox.  It looks like his t-cables run all the way under the tank then loop back to the carbs.

The position and angle of the carbs will be really important to making it fit.  Measuring the distance between carbs might tell you where they fit relative the the fuel taps and frame rails.  Another measurement to the carb top might tell you if the throttle cables will run under the tank.  You might be able to run the throttle cables between the heads and the tank outside the frame rails.  I was able to use the stock Monza taps, the V65SP manifolds and airbox. 

Steamdriven said it was a lot of work to convert to the Nevada electronic ignition which must be triggered by the crank?  If the V75 has the Monza/Imola ignition it is an easy swap.


Title: Re: Imola V75 4V Project
Post by: huub on February 01, 2019, 02:59:46 AM
nice project!
you will obviously need to swap the gearbox too, to get the gearing about right,
the tank will be a tight fit around the heads.
later on you might consider fitting different front forks,
the imola forks are adequate on a imola, but might be too flimsy for your project.
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 01, 2019, 08:15:57 AM
Thanks Guys/Dusty, it's gonna all be a tight fit for sure, was thinking I'd be swapping the engine/box/swinging arm, bevel drive as a unit but lots to check. It was a risk buying the V75 unseen, good heads are rare and can be expensive but the seller had tapped the valves with a hammer before I got it and reckoned they were good. Good point on the carb fit and the suspension too; ignition could be a PITA but the plan is to dump the V75 Motoplatt and swap over the Sachse optical ignition I have on the Imola; it should work I think as same alternator set up (not that I've really thought it through LOL).  Gonna take me a while as the Lario is still going back together but thanks for the ideas and pointers :-) I'll get my tape measure out....
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 01, 2019, 08:19:42 AM
I nominate this for understatement of the week.  :grin:
I truly don't know, but a small block is a small block. I would think it would fit. (?)

 :thumb:

Story goes it had a charging issue and was laid up after 16K miles. Left in a shipping container for decades before being bought as a cafe project. Spent some time outside I reckon!
Title: Re: Imola V75 4V Project
Post by: Chuck in Indiana on February 01, 2019, 03:20:27 PM
Yeah, I would think so..  :smiley: The last time I saw one that nasty was one a guy used to power his bbq grill..  :cool: :boozing:
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 03, 2019, 07:40:05 AM
2 steps back already! My Lario was nearly buttoned up but inlet springs on one side are coilbound when turned by hand. Reason is the head is not standard, has car valves machined to fit Suzuki GN250 and when you swap the springs for Nevada (2V progressive) and keep the valves it doesn't add up, even with extra grooves machined higher up - some error in the machining of the collet grooves or enlarged inlet valve seat. So for the mo' the V75 heads are off and stripped and go to be soda blasted then they get new valves from somewhere, probs new guides plus the Nevada spring package and then go on the Lario. SO the Imola will get the Lario modded heads that have oversize inlet valves (28mm vs 27 stock). The idea is the Lario will do the miles so needs the most reliable bits...we shall see.

Interesting that when I stripped the V75 heads the top of the valves were mushroomed and had to be filed to get the valves out of the guides in 5 of 8 valves. Also it still had the original dual springs and in 2 cases the inner spring had snapped and left half a coil inside the bigger spring.

V75 heads off to the cleaners after stripping after getting some of the worst crap off


(https://i.ibb.co/L90YbTR/Heads.jpg) (https://ibb.co/L90YbTR)


Cheers
Title: Re: Imola V75 4V Project
Post by: jacksonracingcomau on February 04, 2019, 01:11:01 AM
déjà vu
posted similar a few months back
Herbert who ‘ built” mine used suzuki valves, didn’t  stop there but ground away rocker arms for cap clearance, still hit
opposite to you his had no preload on springs, suzuki too
every mod I saw had a knock on effect that was worse than oe
valve tip and adjuster wear on every valve, had 28 valves all in bin
imho they are proven fixed only after a serious year thrashing then showing no cam/ tappet wear, adjusters and tips still virgin
good luck, I’ll be watching ( and trying to break mine)
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 04, 2019, 02:51:00 PM
Interesting, my Suzuki valve job also had rocker arms ground away underneath but i stock form I don't know if it was coilbound - only when I changed to Nevada springs. To find out I put all the Suzuki stuff back on these heads and bolted them onto the V75 to measure but then found the engine's seized....

Meanwhile back at the Lario, I'm going the whole Iceman route (Nevada progressive springs, top and bottom caps, collets) plus lash caps and Yamaha screws. Will add a new set of his Chinese OE replica valves.  This is proven by Iceman (Brian) on his three 4 valves over tens of thousands of km so the best option I can see. Still need to measure, check etc before I start her up - that 14mm cam and new followers were expensive.

More new to me info - didn't know the 4Vs updated their rockers - early ones without the hole in the arms (below). Live n learn...


(https://i.ibb.co/6810bnq/IMG-5779.jpg) (https://ibb.co/6810bnq)


Title: Re: Imola V75 4V Project
Post by: Chuck in Indiana on February 04, 2019, 02:57:30 PM
I suggest you very carefully measure those Chinese valves..
Title: Re: Imola V75 4V Project
Post by: huub on February 04, 2019, 04:26:33 PM
current stainless guzzi valves seem to survive pretty well,
i think i have 45.000 km on them in three years ( with the later springs)
right now i am more worried about the durability of the camshaft than the valves.
the next camshaft i fit i want to have it nitrided ,
Title: Re: Imola V75 4V Project
Post by: jacksonracingcomau on February 04, 2019, 04:49:40 PM
current stainless guzzi valves seem to survive pretty well,
i think i have 45.000 km on them in three years ( with the later springs)
right now i am more worried about the durability of the camshaft than the valves.
the next camshaft i fit i want to have it nitrided ,
yes thanks to your post before I. bought oe cheap too
only ex is ss but all have hard tip no need for caps
Agree re cam, all we can do is use old spec hi zddp oil
sacrificial in my one, intention is still roller tappet mad cam
but I. need to prove top end to my satisfaction first
All good so far, love the elephant feet, that was another idea from here, they just look right
hindsight says I should never have ridden mine,  clue was there when checking clearances, adjusters right out, so obviously wrong
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 04, 2019, 05:16:34 PM
I'd like the Guzzi valves but can't find new ones at a good price. The Chinese valves have proven to be fine within their limits and they're affordable. 
Title: Re: Imola V75 4V Project
Post by: sign216 on February 04, 2019, 05:23:09 PM
I'd like the Guzzi valves but can't find new ones at a good price. The Chinese valves have proven to be fine within their limits and they're affordable.

I share the other's doubts about Chinese products.  Some are top rate, others...

But a good price is nice too.

Please keep us posted w your progress.

Joe
Title: Re: Imola V75 4V Project
Post by: huub on February 04, 2019, 05:24:48 PM
you tried stein dinse for the valves?

did you end up using the elefant feet adjusters from guzzi?
was looking at vespa adjusters, they seem affordable
Title: Re: Imola V75 4V Project
Post by: Antietam Classic Cycle on February 04, 2019, 05:33:47 PM
https://www.stein-dinse.biz/product_info.php?products_id=8677
https://www.stein-dinse.biz/product_info.php?products_id=8676
Title: Re: Imola V75 4V Project
Post by: jacksonracingcomau on February 04, 2019, 07:20:55 PM
you tried stein dinse for the valves?

did you end up using the elefant feet adjusters from guzzi?
was looking at vespa adjusters, they seem affordable

I bought from sd  cheapest valves i bought for a while, just that you have to buy 8 so adds up.
no dissing but Chuck had the tiddly valves, came to aus went in my bin. not near oe quality even free I would pass
ktm el feet not cheap bout same price as valves each
but well spent I think they just make sense to me
vespa may well be exact same thing but I was in red mist mode,
had to get it running, test my build, took long enough as it was
just remembered pete sent me early griso ones too they are same but threads were all mullered so I couldn’t use them
i thought then overtightened now i think too loose, we’ll see if my new ones do it
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 05, 2019, 05:14:18 AM
I bought from sd  cheapest valves i bought for a while, just that you have to buy 8 so adds up.

LOL yeah like you say the price is OK but multiply by 8 and it starts to get costly. I'll see how the Chinese valves size up and will go the SD route if I don't like them.
Cheers  :laugh:
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 05, 2019, 05:17:30 AM
you tried stein dinse for the valves?

did you end up using the elefant feet adjusters from guzzi?
was looking at vespa adjusters, they seem affordable

I'm not going the elephant foot adjuster route just now; don't have the skill to do the machining apart from anything else. I have a set of lash caps and will use them first on either the Chinese or SD valves and see how it all lines up once assembled.
Cheers
Title: Re: Imola V75 4V Project
Post by: Chuck in Indiana on February 05, 2019, 06:24:37 AM
I am *not* bashing Brian's work.. he went to a lot of trouble getting those valves made. When I received them, I did some checking and pinged him saying the manufacturing was really not up to standard. He offered to refund my money immediately. I made the decision to just put them in, see what happened, and watch the lash like a hawk. It didn't take long..wiped a cam lobe in about 5K miles.
I wasn't really concerned, because by that time I had found a new Aero engine. I knew I wouldn't have to worry about valves with it, and the rest is history.
If I were building another 4V, I'd look very closely at what Martin is doing.
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 05, 2019, 06:52:06 AM
So Brian has reliable machines using his set up including Nevada progressive springs, lash caps, Yamaha adjusters and the Chinese valves etc. This is the only durable proven fix I know. I'm not saying there are no other fixes but they are not AFAIK proven durable - yet.

If we forget the valves and assume I use indestrutable ones I don't know of any reasons why the rest of Brian's formula should not work. Have lash caps failed on Larios in the past or is there an issue with the Yamaha adjusters for example? If someone spells out a problem I'm all ears cos I'm a pretty amateur mechanic learning as I go  :thumb:. I've noted all the stuff that has come up in various posts and it seems to come down to checking before start up there's no interference in the rocker gear and the springs have enough air gap at full compression.

I want a machine that will preserve its cam for the next say 20K miles and not lose a valve head. I'm no racer so only need original RPM red line. Others might be aiming for higher performance goals?

Cheers  :grin:
Title: Re: Imola V75 4V Project
Post by: Chuck in Indiana on February 05, 2019, 07:26:10 AM
These are from the "Lario rehab" thread in the finished projects area.. starting at the end of page 17
Lash caps
(http://i29.photobucket.com/albums/c294/elwood59/Lario/004_zpsf8858550.jpg)
 :grin:
(http://i29.photobucket.com/albums/c294/elwood59/010_zps1ce7be1c.jpg)
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 05, 2019, 08:19:34 AM
Thanks for that Chuck, I thought i'd read all there was to read but no! The lash caps I have are OE Guzzi so should be a bit tougher than the RDs but maybe not tough enough for a long life and based on that post I now have reservations about the Chinese valves.

So currently thinking I'll try Guzzi OE valves from SD and the Guzzi OE lash caps and keep an eye on them or give the elephant feet a go if I can get some advice on exactly what's needed.

The elephant feet Martin (?) fitted needed pushrods shortened and springs (I think) shimming. What make were the elephant feet used in the end, must have missed this KTM I think? This is into proper engineering, that's my problem - it may be good but it needs a lot of skill to implement that I'm not sure I have  :wink:.

Cheers
 :laugh:
Title: Re: Imola V75 4V Project
Post by: Chuck in Indiana on February 05, 2019, 12:08:29 PM
I *think* KTM. They are pretty pricey. Martin made a pretty long (for him)  :smiley: post on what he's done within the last 6 months or so. Maybe a search will find it, or you can ping him with a PM.
The only "stock" valve train Larios I know of that have higher mileage have been limited to a 7K red line. What's the fun in that?  :smiley:
Martin is trying for even higher than 8K reliability. If his proves to be reliable, I would say the 4V issue can finally be put to rest.
It will be worth it. The 4V small block engine is a hoot.
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 05, 2019, 02:09:09 PM
Yeah thanks Chuck, I'll leave it to the strong-wristed trailblazers for now :laugh:

I'm just not that hard a rider, in all honesty 7K RPM would do me 95% of the time.

So I'm gonna go with SD valves and the Guzzi lash caps with close monitoring...when Martin nails it I can update later..at least this way I can get a few miles on the bike and see if it's a keeper...:-)

Thanks for all the help  :thumb:
Title: Re: Imola V75 4V Project
Post by: jacksonracingcomau on February 05, 2019, 04:33:48 PM
Yeah thanks Chuck, I'll leave it to the strong-wristed trailblazers for now :laugh:

I'm just not that hard a rider, in all honesty 7K RPM would do me 95% of the time.

So I'm gonna go with SD valves and the Guzzi lash caps with close monitoring...when Martin nails it I can update later..at least this way I can get a few miles on the bike and see if it's a keeper...:-)

Thanks for all the help  :thumb:

with oe. valves you won’t need caps they have hard tips on stems
but if you do use, same checks as elephant feet for clearance
as on all rockers you are looking for perfect angle/ contact halfway through valve stroke, read some tuning books or google rockers angle hot cam etc
also do measure installed spring height as well as check for coil bind
failure is expensive , measure 3 times cut once
ask on here if something looks or feels wrong
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 06, 2019, 06:08:51 AM
Thanks Martin.

So I slept on it and decided to man up and get with the elephant feet!

Parts I'm planning to use (please confirm if OK/add/change)

Cali 1400 valve springs x 8. Part No. B013517. Stein Dinse take 2-6 weeks, ordered some from Motorcyclesparepart s.eu - seems to be OE parts
x 8 Nevada etc bottom caps
x 8 OE top caps
x 8 OE valves
x 16 collets
x 8 KTM elephant feet Part No. #590362000

Queries:

What collets did you use? OE? Did you use new? I have a ton of used ones to pick from.

Is KTM part No #590362000 correct I can't find it anywhere on the web?
Is it 58036062600 from the 640 LC4 engine like here https://advrider.com/f/threads/ktm-640-lc4-loud-clicking-noise-when-idle.888110/

and here

https://www.motorcyclespareparts.eu/en/ktm-parts/2006-640-lc4-supermoto-blue-06-europe-motorcycles/valve-drive

How did you shorten your pushrods? For example, did you grind a bit off one or both end and then round off or take apart and shorten the rod somehow?

Did you use the early (solid) or late (holes in the arms) rocker arms?



I've 3 weeks on an oil rig to do some reading on cams etc.... :-)

Thinking I might cold build one Cali and one Nevada valve to compare (loose length is 1.6 inches for Cali and 1.7 for Nevada) - what is the perceived advantage of the Cali spring?

Thanks again  :thumb:
Cheers


(https://i.ibb.co/yXrG0SK/View-in-Feb-2019.jpg) (https://ibb.co/yXrG0SK)


Title: Re: Imola V75 4V Project
Post by: huub on February 06, 2019, 01:07:54 PM
you might check these out, just not sure about the thread pattern
https://www.scooterwest.com/adjuster-screw-for-valve-tappet-vespa-gts-484654.html
Title: Re: Imola V75 4V Project
Post by: jacksonracingcomau on February 06, 2019, 04:21:51 PM
Thanks Martin.

So I slept on it and decided to man up and get with the elephant feet!

Parts I'm planning to use (please confirm if OK/add/change)

Cali 1400 valve springs x 8. Part No. B013517. Stein Dinse take 2-6 weeks, ordered some from Motorcyclesparepart s.eu - seems to be OE parts
x 8 Nevada etc bottom caps
x 8 OE top caps
x 8 OE valves
x 16 collets
x 8 KTM elephant feet Part No. #590362000

Queries:

What collets did you use? OE? Did you use new? I have a ton of used ones to pick from.

Is KTM part No #590362000 correct I can't find it anywhere on the web?
Is it 58036062600 from the 640 LC4 engine like here https://advrider.com/f/threads/ktm-640-lc4-loud-clicking-noise-when-idle.888110/

and here

https://www.motorcyclespareparts.eu/en/ktm-parts/2006-640-lc4-supermoto-blue-06-europe-motorcycles/valve-drive

How did you shorten your pushrods? For example, did you grind a bit off one or both end and then round off or take apart and shorten the rod somehow?

Did you use the early (solid) or late (holes in the arms) rocker arms?



I've 3 weeks on an oil rig to do some reading on cams etc.... :-)

Thinking I might cold build one Cali and one Nevada valve to compare (loose length is 1.6 inches for Cali and 1.7 for Nevada) - what is the perceived advantage of the Cali spring?

Thanks again  :thumb:
Cheers


(https://i.ibb.co/yXrG0SK/View-in-Feb-2019.jpg) (https://ibb.co/yXrG0SK)

ktm part. number in old post sorry just had cataract surgery phone typing hard !
cali springs livhter weight to move and adjustable over wide range / pressure mainly avoiding valve bounce was goal possibly went with more preload than needed but I had no reference number
is all good but more time needed to prove absolute
your numbers are free length it was coil bind (solid) length I was interested in   coil bind was, I. believe, at least part of original problem,  compounded when factory added preload with thicker lower caps, maths says no
pushrods, made tool to tap off one endcap. shorten then press back on

oe collets (old but any doubts use new )
top caps need machining to fit new springs
had to grind rockers for clearance and touch off pedestal
think that was it but lots of checking
guess old rockers did not know different
oh no stem seals on exhausts  poss issue ss and cast iron guide

will pm more detail not ready to post for world yet this engine is test bed
not absolute how to guide,
Title: Re: Imola V75 4V Project
Post by: Muzz on February 06, 2019, 06:13:52 PM
Simmoto, Steamdriven on this site has a Monzada where he shoehorned a Nevada engine into his Monza frame.  It was not as straightforward as it sounds.  He was, however, trying to keep it as unmolested as possible and this probably lead to some of the difficulties.

Don't know the differences between the Imola and the Monza frame, but it wouldn't hurt to drop Kev a pm as to problems he faced.
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 07, 2019, 12:42:12 PM
ktm part. number in old post sorry just had cataract surgery phone typing hard !
cali springs livhter weight to move and adjustable over wide range / pressure mainly avoiding valve bounce was goal possibly went with more preload than needed but I had no reference number
is all good but more time needed to prove absolute
your numbers are free length it was coil bind (solid) length I was interested in   coil bind was, I. believe, at least part of original problem,  compounded when factory added preload with thicker lower caps, maths says no
pushrods, made tool to tap off one endcap. shorten then press back on

oe collets (old but any doubts use new )
top caps need machining to fit new springs
had to grind rockers for clearance and touch off pedestal
think that was it but lots of checking
guess old rockers did not know different
oh no stem seals on exhausts  poss issue ss and cast iron guide

will pm more detail not ready to post for world yet this engine is test bed
not absolute how to guide,

Great, thanks for getting back to me on those questions mate, much appreciated.
Cheers
Title: Re: Imola V75 4V Project
Post by: Simmoto on February 07, 2019, 12:47:06 PM
Simmoto, Steamdriven on this site has a Monzada where he shoehorned a Nevada engine into his Monza frame.  It was not as straightforward as it sounds.  He was, however, trying to keep it as unmolested as possible and this probably lead to some of the difficulties.

Don't know the differences between the Imola and the Monza frame, but it wouldn't hurt to drop Kev a pm as to problems he faced.

Hi Muzz,
Thanks for the info, the Imola and Monza frames are identical, I looked up some of the Monzada posts and yeah, not 100% easy! To retain the quick handling you need to retain the Imola swingarm and probably wheels and forks. There are some differences in the drive splines between models I think so some mods needed there to get it all to fit. Would probs ned a fork brace and other bits too plus, plus plus. Once I get ti the stage of transplantation I'll dig into it more but first the Lario too sort and then the V75 engine to rebuild so willbe a wee while!
Cheers
Title: Re: Imola V75 4V Project
Post by: Muzz on February 07, 2019, 02:36:54 PM
Hi Muzz,
 and yeah, not 100% easy! To retain the quick handling you need to retain the Imola swingarm and probably wheels and forks. There are some differences in the drive splines between models I think so some mods needed there to get it all to fit.


Kev is still using the smaller UJ, that area did give him some problems.  He has three spares so he just keeps an eye on them.  That bike is pure eye candy, not restored, just original.

So far, only one person who was not aware of the project has picked up that it has the 750 in it.
Title: Re: Imola V75 4V Project
Post by: Chuck in Indiana on February 07, 2019, 04:44:33 PM
Quote
So far, only one person who was not aware of the project has picked up that it has the 750 in it.

I was out in New Hampshire/Vermont somewhere a few years ago with the AeroLario. A guy stopped and talked to me for 15 minutes or so, telling me about his Lario back in the day. He never noticed the Aero engine.  :grin:
Title: Re: Imola V75 4V Project
Post by: Muzz on February 08, 2019, 10:25:00 PM
I was out in New Hampshire/Vermont somewhere a few years ago with the AeroLario. A guy stopped and talked to me for 15 minutes or so, telling me about his Lario back in the day. He never noticed the Aero engine.  :grin:

Of course Chuck, he would never have seen a drone motor (a bit thin on the ground I hear :grin:) and probably just expected your bike to still have a Lario engine.
Title: Re: Imola V75 4V Project
Post by: steamdriven NZ on February 17, 2019, 02:55:48 AM
Simmoto, Steamdriven on this site has a Monzada where he shoehorned a Nevada engine into his Monza frame.  It was not as straightforward as it sounds.  He was, however, trying to keep it as unmolested as possible and this probably lead to some of the difficulties.

Don't know the differences between the Imola and the Monza frame, but it wouldn't hurt to drop Kev a pm as to problems he faced.

Hi Guys,
Back on the board after some months away.
Simmoto, I can supply many pics and any info you want to help up out. I have a friend in Auckland NZ who put a V75 4V engine and box into a V50 Mk1 that he bought new in 1979 and still has.
Simply put, the big bits are easy to fit, the small bits are not so easy but in many ways we have answers for you rather than you having to dream up the solutions yourself.
The UJ problem Muzz refers to happened early in my ownership (I bought it in 1988)  and hasn't reoccurred, but using a 500 UJ behind a 750 engine works ok. You just have to look after it and it's the only problem left unsolved in that the 750 UJ doesn't seem to have the problems the 500's do/did. I just look after it and keep going.
I did spend a lot of time trying to make the bike look stock, and as Muzz said most people don't notice. That means I've achieved what I wanted so happy days.

Looking forward to seeing yours take shape. A friend of mine has ridden it in both configurations, and pronounced it as now being "the bike he had always hoped it would be", high praise indeed from a long-time Buell rider.

Cheers Kev.
Title: Re: Imola V75 4V Project
Post by: IceBlue on July 06, 2024, 01:59:25 AM
So Brian has reliable machines using his set up including Nevada progressive springs, lash caps, Yamaha adjusters and the Chinese valves etc. This is the only durable proven fix I know. I'm not saying there are no other fixes but they are not AFAIK proven durable - yet.

If we forget the valves and assume I use indestrutable ones I don't know of any reasons why the rest of Brian's formula should not work. Have lash caps failed on Larios in the past or is there an issue with the Yamaha adjusters for example? If someone spells out a problem I'm all ears cos I'm a pretty amateur mechanic learning as I go  :thumb:. I've noted all the stuff that has come up in various posts and it seems to come down to checking before start up there's no interference in the rocker gear and the springs have enough air gap at full compression.

I want a machine that will preserve its cam for the next say 20K miles and not lose a valve head. I'm no racer so only need original RPM red line. Others might be aiming for higher performance goals?

Cheers  :grin:

Hi Simmoto!
Just fell over this string doing some wild surfing  :grin:
I was just wondering how the project turned out.
In the time away from WG, I have restored a V75/4

I'm not using the Chinese valves any more, although I still have two Lario's with these valves.
As Chuck pointed out, they are not the quality one would want :embarrassed:
Just dumped a bucket full of them in the trash.

In my V75/4 restore, I'm using the SD valves, and I'm happy they became available.
Hard tips, no lash caps needed.
Still using the Nevada progressives, and the Yamaha adjusters.
They have never given me a flat cam, so I see no other solution.
I plan to replace the Chinese valves in my Larios with the SD valves.

Please let me know how your project turned out  :thumb:

Cheers
Brian
Title: Re: Imola V75 4V Project
Post by: sign216 on July 06, 2024, 04:48:26 AM
Brian,

Good to see you again.  I've used Chinese parts, some are very good quality.  It seems they have improved over what they were years ago.  And of course, there is some trash too.

Joe
Title: Re: Imola V75 4V Project
Post by: Chuck in Indiana on July 06, 2024, 06:17:09 AM
Hiya, Brian!  :smiley:
Title: Re: Imola V75 4V Project
Post by: jacksonracingcomau on July 07, 2024, 05:21:11 AM
Good to see some SB 4v talk again
Mine is actually the bike I would choose as my only, despite 45 years and more than half a million miles on my first love, Carcano BB.
Power delivery is superb, a baby under 5K, a (little) rocket to 9
No valve bounce, no rev limiter, power just drops gently.
As with my Bb’s, valve clearances don’t change, uses no oil
The thing is a brilliant design, the original execution pathetic.
Mine is brutally thrashed regularly, after 5 years it just gets better.

Only mechanical work has been two clutches, oil soaked not actually worn out. I simply replaced the pushrod oil seal the first time and dressed the pushrod, cheapskate stuff. The second time I put in a viton seal and new pushrod, fingers crossed it won’t slip again for many years. I’m confident but will fit modern SB clutch if it does.

Brian
When you change your valves, look for the tell tale signs, hammering on tips, adjusters , pushrods and followers.
You say your cam is not flat, put a degree wheel on it and graph lift over crank angle (all 4 lobes), report back.
Others on here have reported second valve drops with these springs, not at all surprising, the cause has not been addressed.
I realise you do not thrash or abuse, perhaps you can baby it forever.
If you put it on a dyno when first built, give it another run after refresh. Any cam wear will be obvious by figures if it doesn’t go bang on the dyno

Best of luck but your Chinese valves were never the issue, only a symptom. I had Chuck’s heads with these, another set with Suzuki valves and one head with oe valves. All hammered to hell.

I’ve since bought another Lario, same story. My fkd camshaft collection grew.
When you truly fix the camshaft problem, you fix the whole thing, rev to the moon, safely.

We should have an SB 4 valve convention with a day on racetrack to prove to the world how good they really are, sadly there may be very very few takers, I’ve yet to see another one that goes as designed.
Title: Re: Imola V75 4V Project
Post by: IceBlue on July 08, 2024, 02:03:56 AM

When you truly fix the camshaft problem, you fix the whole thing, rev to the moon, safely.

We should have an SB 4 valve convention with a day on racetrack to prove to the world how good they really are, sadly there may be very very few takers, I’ve yet to see another one that goes as designed.

Sounds like a dream - one I want!
You are right, I don't abuse my 4V's (max 8.000rpm only for a moment), knowing that the Chinese valves weren't top quality stuff.
My newly restored V75/4 rev's to 8.000 in a split second. It has the 14mm cams, SD racing valves, Yamaha adjusters, no caps, and there is very quiet at the top end. No valve rattle. SWF ignition.

Could you let me in on the "camshaft fix", please. I have six 4V engines sitting around the shop with my solution. Could be nice implementing the final solution.
I was convinced the progressive springs and good valves were the golden egg, as they were for the 2V's back in the days.

Cheers
Brian
Title: Re: Imola V75 4V Project
Post by: jacksonracingcomau on July 08, 2024, 07:16:09 AM
It is and it isn’t that simple
I use the ABC method when modifying

At risk of repeating what I wrote 5 years ago
When choosing valve springs, basically
1/They must fit
2/ valve seat pressure must be appropriate for application, as must valve fully open pressure
3/ there must be adequate clearance from coil bound

I’m not sure where the idea of using Nevada valve springs came from, possibly Pete Roper .?
Under my tests they pass # 1, it is possible to install them.

Most important is never ever to reuse a cam that has suffered from incorrect valve springs. Both of the engines I was working with had Suzuki springs fitted , which may have been satisfactory but the damage was already done, once a cam has lost it’s hardening it’s all over , red rover.

I never got to see the valve springs stein dinse sell under original part number, it wouldn’t surprise me to find they are perfectly made but please, anyone trying them, measure first, #2 and #3 are crucial.
Title: Re: Imola V75 4V Project
Post by: IceBlue on July 08, 2024, 09:28:33 AM
It is and it isn’t that simple
I use the ABC method when modifying

At risk of repeating what I wrote 5 years ago
When choosing valve springs, basically
1/They must fit
2/ valve seat pressure must be appropriate for application, as must valve fully open pressure
3/ there must be adequate clearance from coil bound

I’m not sure where the idea of using Nevada valve springs came from, possibly Pete Roper .?
Under my tests they pass # 1, it is possible to install them.

Most important is never ever to reuse a cam that has suffered from incorrect valve springs. Both of the engines I was working with had Suzuki springs fitted , which may have been satisfactory but the damage was already done, once a cam has lost it’s hardening it’s all over , red rover.

I never got to see the valve springs stein dinse sell under original part number, it wouldn’t surprise me to find they are perfectly made but please, anyone trying them, measure first, #2 and #3 are crucial.

If you PM me your email, I can send you a very detailed spread sheet on the Nevada springs. The idea of using the Nevada/V7C springs came from Germany after some cam pressure measurements done with some guys there.

Title: Re: Imola V75 4V Project
Post by: jacksonracingcomau on July 08, 2024, 10:28:56 AM
If you PM me your email, I can send you a very detailed spread sheet on the Nevada springs. The idea of using the Nevada/V7C springs came from Germany after some cam pressure measurements done with some guys there.

Very kind of you but I test metal, not spreadsheets, I bought, tested, rejected, chucked. Absolutely incapable of what I need them to do, period.
There is a reason why my one is safe to 9krpm .
Next will be stronger still and need a little more spring, I got Chuck’s Aero cam reground for a bit more whizz.
Will probably run the Aero timing chest too, just to be different
He’s got the only Aerolario , I can have the only Larioaero !
Title: Re: Imola V75 4V Project
Post by: dguzzi on July 08, 2024, 04:14:22 PM
  Don't pick on Chuck.
Title: Re: Imola V75 4V Project
Post by: IceBlue on July 09, 2024, 01:00:21 AM
Well - so far the original Nevada/V7C progressives springs sold by SD has served me very well - now they have the 4V valves again, hard tipped in great quality.
No need for Chinese knock offs.
Springs will fit with the appropriate top/bottom retainers.
They were originally replacing the double spring config on the early 80's SB's to protect the cams and avoid valve drop.
At the same time the 12mm cam shaft was replaced with a 14mm - that happed too on the late 4V's.
That turned out to be a success on the 2V's - 4V's still grinded down the 14mm cams with the very hard OEM springs which remained.
I have a few sitting in the trash here.
Hence the idea sprung also to use the updated progressive spring config on the 4V's.
The springs came out after Guzzi ditched the 4V's
- The "dog" had a bad name - so it was put down.

If I understand correctly, coil bound means the springs is compressed to its maximum?!

The picture shows the original 4V spring to the right compressed 100% - hence coil bound to my understanding...
The left shows the Nevada/V7C progressive spring - it still has air in the coil.


(https://i.ibb.co/WGk934c/IMG-3629.jpg) (https://ibb.co/WGk934c)

 
Title: Re: Imola V75 4V Project
Post by: jacksonracingcomau on July 09, 2024, 05:18:43 AM
  Don't pick on Chuck.
Whoa, no-ones picking on Chuck, au contraire, he gave me aero cam and cover as he wasn’t using them
Converstaion may be hard to follow
Well - so far the original Nevada/V7C progressives springs sold by SD has served me very well - now they have the 4V valves again, hard tipped in great quality.
No need for Chinese knock offs.
Springs will fit with the appropriate top/bottom retainers.
They were originally replacing the double spring config on the early 80's SB's to protect the cams and avoid valve drop.
At the same time the 12mm cam shaft was replaced with a 14mm - that happed too on the late 4V's.
That turned out to be a success on the 2V's - 4V's still grinded down the 14mm cams with the very hard OEM springs which remained.
I have a few sitting in the trash here.
Hence the idea sprung also to use the updated progressive spring config on the 4V's.
The springs came out after Guzzi ditched the 4V's
- The "dog" had a bad name - so it was put down.

If I understand correctly, coil bound means the springs is compressed to its maximum?!

The picture shows the original 4V spring to the right compressed 100% - hence coil bound to my understanding...
The left shows the Nevada/V7C progressive spring - it still has air in the coil.


(https://i.ibb.co/WGk934c/IMG-3629.jpg) (https://ibb.co/WGk934c)

 
Yes, you understand #1 and #3 perfectly
#2 is pressure at seat and full lift
This controls the valve, major differences to 2v heron heads and rockers
4v makes power at much higher rpm, correct pressure is vital for performance, when valve cannot follow cam we have a problem. Perhaps safe if you baby it, perhaps not, read up on spring pressure, measure yours
Correct spring will rev to moon, try it, I run original spec pressure without coil bind, late Guzzi 4vpc valve springs, only because Pete sent me a set to try. Caps needed machining + new bottom seats + shims
Fixed, problem was never valves themselves, nor camshaft, both symptoms NOT CAUSE
Collateral damage was pushrod tips, valve stem tips, adjusters and followers, all symptoms
Title: Re: Imola V75 4V Project
Post by: IceBlue on July 09, 2024, 10:21:44 AM
Whoa, no-ones picking on Chuck, au contraire, he gave me aero cam and cover as he wasn’t using them
Converstaion may be hard to followYes, you understand #1 and #3 perfectly
#2 is pressure at seat and full lift
This controls the valve, major differences to 2v heron heads and rockers
4v makes power at much higher rpm, correct pressure is vital for performance, when valve cannot follow cam we have a problem. Perhaps safe if you baby it, perhaps not, read up on spring pressure, measure yours
Correct spring will rev to moon, try it, I run original spec pressure without coil bind, late Guzzi 4vpc valve springs, only because Pete sent me a set to try. Caps needed machining + new bottom seats + shims
Fixed, problem was never valves themselves, nor camshaft, both symptoms NOT CAUSE
Collateral damage was pushrod tips, valve stem tips, adjusters and followers, all symptoms

Thank you for spelling it out to me.  Can you define what the Guzzi 4vpc valve are - in which engine they originally reside, please.
I'll try to find a way to scale the the pressure at seat and full lift on the Nevada springs.
I actually think they are in the excel sheet I mentioned.
Yup here it is:

(https://i.ibb.co/ZLLFFdC/Capture.jpg) (https://ibb.co/ZLLFFdC)


Cheers Brian
Title: Re: Imola V75 4V Project
Post by: jacksonracingcomau on July 10, 2024, 03:21:14 AM
About the size of it, as I said, not possible for me to use.
It appears that you have changed the original springs that became coil bound, wore out cam etc, creating a situation where valve couldn’t follow cam for springs that cannot  follow cam at high revs.
The result is identical but for an entirely different cause.
The springs I used (Griso or 1400 Cali) will work but are a lot of faffing about, measuring, machining and shimming etc.
May I suggest you buy one stein dinse replacement Lario spring , measure pressure as per your spreadsheet but also measure crushed (coil bound).
Then measure (all 8 to be sure) between seat and cap where springs go.
Then measure valve lift (dial gauge on top collar), in and ex
Post or send to me (I’ve never seen the new replacement 14mm cam, I used a later V7 EFI cam)
From this we can deduce if they work, we know the factory did fix the 8v for the Dakar bikes, none dropped valves, I know of one still running.
This will be simpler, cheaper and quicker than what I did and be repeatable for anybody else, happy to help but my way , no shortcuts.
If they are not right, I’ll help you spec aftermarket (or possibly V85) springs that drop in.
Not rocket science but not entirely simple either, worth every minute and dollar IMHO, these things need saving not destroying.