Author Topic: Norge throttle body boots  (Read 3449 times)

Offline Kaladin

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Norge throttle body boots
« on: October 07, 2025, 09:20:24 PM »
The two times I have re-installed air boxes on my Norges I have struggled.   So that I can find the procedure next time, I thought I would share a method that worked this time (after a couple hours of fondly remembered struggle).
First force the air box and boots down into the frame.   Make sure that the breather hoses in the front don't interfere with the fit.
Then push the boots down so that they are in the right position with respect to the throttle bodies
Now thread the bolt that normally holds down the gas tank into its thread using a 3/8 inch drive socket as the spacer.  You might have to jockey the air box and the boots a bit to get it to line up.  Tighten it down so the air box is in what will be its final position.
This puts the boots at the exactly the right position to be forced onto the throttle bodies, using a screw driver if needed.
Tighten the clamps.
Remove the bolt and install the gas tank.


Thanks for your attention to this matter
mark


First you look where it should be, then you look where it might be, then you look where it won't be, then you look where it mustn't be.  And when you find it you discover "that's where it should have been."
2007 Norge Silver
2007 Norge Red
2000 BMW R1150GS
2003 Jaguar XKR

Offline Huzo

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Re: Norge throttle body boots
« Reply #1 on: October 07, 2025, 09:45:13 PM »
Mine stay attached to the airbox as they come away from the TB’s.
Pulling the box backwards and away creates enough slack for the TB’s to clear the box as it is re installed. I always remove the clamps and re fit them separately.

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