Author Topic: T3 Inspection frustration  (Read 12539 times)

Offline zedXmick

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Re: T3 Inspection frustration
« Reply #30 on: October 31, 2015, 10:54:22 PM »
State of Wisconsin has no inspections,no emission testing....zip,nada,nothing like that. You can get collector plates for motorcycles 20+ years old. A one time fee of 73 dollars for as long as you own it.

Nice ride OP.
2010 VFR1200F  DCT

Offline Xlratr

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Re: T3 Inspection frustration
« Reply #31 on: November 01, 2015, 11:04:00 AM »
 :copcar:
I know it's moot since you're already in the process of the 'upgrades' but for discussion's sake, what are the ramifications of simply not getting the bike inspected in Deutschland?

Insurance voided, very large fine, loss of licence. Not a possibility I'm afraid.
John
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Offline Xlratr

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Re: T3 Inspection frustration
« Reply #32 on: November 01, 2015, 11:07:56 AM »
I like it. I thought those self-retracting sidestands were dangerous.

Interesting front fender, and you can get away with only one mirror and those tiny turn signals ( can't even see any in the back)?

Rich A

It's just the standard fender, moved back a bit. One mirror is ok on pre 1990 bikes. The turn signals are allowed, because they have an "EC" type approval on them. It's amazing how tiny some of them are these days thanks to LED s. The rear ones are mounted close to the suspension.
John
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Offline Xlratr

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Re: T3 Inspection frustration
« Reply #33 on: November 01, 2015, 11:12:12 AM »
John, I too have a shitload of old Tonti stuff hanging about in the 'Mountain of Munt' I cam probably even dig out a side stand if you have problems. Let me know if I can help.

Pete

Thanks very much for the offer Pete. I think I have everything I need in transport, although when I look at where the carbs are pointing and then look at the parts in the diagram, I can't really imagine it will fit together. I'll be wiser when the stuff arrives, and then I may get back to you on your offer, or at least with some questions.
John
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Offline Tom

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Re: T3 Inspection frustration
« Reply #34 on: November 01, 2015, 02:20:28 PM »
Some funny responses. I don't think that since Germany is part of the Euro Econoc. Union that their laws for registration/safety/titles can be bypassed by going to another country.  It's not like going from one state to another in the U.S.. One of the things that could have been done is to take the bike with the oem stuff on it for the inspection.  Rolling in with the bike the way it's set up starts to set off violation markers for the inspector to look for.  As a former inspector, I'd start looking at the obvious cues first.

We would compare legal requirements vs. oem and Euro requirements.  Germany, not too surprising is stricter.  If memory serves me correct it went down to oem tires.  The ease up to comparable tires of the same period. 

Don't know if it's still the same but I don't think that it has changed.  Only tire shops were allowed to install tires on bikes and they had to be oem.  No such thing as wider or bigger.   
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Offline Xlratr

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Re: T3 Inspection frustration
« Reply #35 on: November 01, 2015, 02:38:20 PM »
One of the things that could have been done is to take the bike with the oem stuff on it for the inspection.  Rolling in with the bike the way it's set up starts to set off violation markers for the inspector to look for.  As a former inspector, I'd start looking at the obvious cues first.

The bike is mechanically very sound and all brake and suspension components are excellent. But as you indicated, there's something about the bike that inspectors don't like. But I don't have a lot of the OEM equipment to just bolt on for the inspection. That's what I'm busy sourcing now.

There was a period when not only the size of tyre, but also the manufacturer and type was indicated in the vehicle documents. You HAD to have that tyre, or one where the manufacturer certified that it was safe to use on your vehicle. Luckily the T3 precedes that time, and that law no longer applies to new bikes (one advantage of European legislation trumping German law!). But when I had the Quota, my choice of tyres was VERY limited.

John
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Offline Lannis

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Re: T3 Inspection frustration
« Reply #36 on: November 01, 2015, 02:46:05 PM »
The bike is mechanically very sound and all brake and suspension components are excellent. But as you indicated, there's something about the bike that inspectors don't like. But I don't have a lot of the OEM equipment to just bolt on for the inspection. That's what I'm busy sourcing now.

There was a period when not only the size of tyre, but also the manufacturer and type was indicated in the vehicle documents. You HAD to have that tyre, or one where the manufacturer certified that it was safe to use on your vehicle. Luckily the T3 precedes that time, and that law no longer applies to new bikes (one advantage of European legislation trumping German law!). But when I had the Quota, my choice of tyres was VERY limited.

John

Well, I suppose that there are some advantages to those very "tight" laws, and some disadvantages.   Got to "take the sour with the sweet" as the old saying goes .... !    It's one of the reasons we have different countries so you get a choice between sharing the road with trained, mature motorcycle riders on stock equipment, or share it with wild-eyed 16-year-olds on extended-swingarm Hayabusas running car tires ... !

Lannis
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Offline Tom

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Re: T3 Inspection frustration
« Reply #37 on: November 01, 2015, 02:56:56 PM »
The bike is mechanically very sound and all brake and suspension components are excellent. But as you indicated, there's something about the bike that inspectors don't like. But I don't have a lot of the OEM equipment to just bolt on for the inspection. That's what I'm busy sourcing now.

There was a period when not only the size of tyre, but also the manufacturer and type was indicated in the vehicle documents. You HAD to have that tyre, or one where the manufacturer certified that it was safe to use on your vehicle. Luckily the T3 precedes that time, and that law no longer applies to new bikes (one advantage of European legislation trumping German law!). But when I had the Quota, my choice of tyres was VERY limited.

Looks like you have to modify it back to oem for inspection purposes.  Probably best to have a good working relationship with your inspection station.  I was the motorcycle guy at our station.  If I didn't get grief from an owner, I suggest to them what they needed to do.

John
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Offline Xlratr

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Re: T3 Inspection frustration
« Reply #38 on: November 01, 2015, 04:26:47 PM »
Well, I suppose that there are some advantages to those very "tight" laws, and some disadvantages.   Got to "take the sour with the sweet" as the old saying goes .... !    It's one of the reasons we have different countries so you get a choice between sharing the road with trained, mature motorcycle riders on stock equipment, or share it with wild-eyed 16-year-olds on extended-swingarm Hayabusas running car tires ... !

Lannis

 :laugh: :laugh:
As in most things, a sensible middle ground would probably be the best.  :wink:
John
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Offline Lannis

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Re: T3 Inspection frustration
« Reply #39 on: November 01, 2015, 04:38:08 PM »
:laugh: :laugh:
As in most things, a sensible middle ground would probably be the best.  :wink:
John

True, but what constitutes "the middle ground" is very culturally driven.

In most US states, people's tendency is to accept only a minimum of "government interference" in their lives, even if it means that lots of untrained, inexperienced young people will die on over-powered or dangerously modified motorcycles.   In Germany, people historically accept that they are to "Befehle befolgen" when authority speaks, and are willing to trade off personal flexibility for public and personal safety, which means tight licensing requirements and tight equipment laws.

I doubt that either place is going to move very far toward "the middle".   They both think they're there already!!    :grin:

Lannis
« Last Edit: November 01, 2015, 04:39:21 PM by Lannis »
"Hard pounding, this, gentlemen; let's see who pounds the longest".

Offline Xlratr

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Re: T3 Inspection frustration
« Reply #40 on: November 10, 2015, 06:17:21 AM »
The remaining air-box parts arrived yesterday (or so I thought!). It seems the previous owner installed a different breather box (Le Mans 1 ?) up near the coils, so my T3 Filter and breather assembly won't go in. I now have the T3 breather box, so I can take out the old one, but I now also have to exchange the intake manifolds, because it all doesn't line up. I'm guessing the original T3 manifolds have a sharper "bend" in them. I've located a pair.

Here's my question. Currently I don't have any breather return valve. The hoses just goes up from the crankcase to the breather box near the coils. When I put the new breather in (pushes into the rubber air box) I guess I will need to put in a valve otherwise the suction might do stuff I don't want it to!. How does that plug in there? Any tips on location and orientation appreciated. Unfortunately it is not clear from the parts diagram.

Regards
John
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Offline johnr

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Re: T3 Inspection frustration
« Reply #41 on: November 10, 2015, 06:41:47 AM »
Ah! A breather question. I'm very interested in those right now.
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Offline Antietam Classic Cycle

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Re: T3 Inspection frustration
« Reply #42 on: November 10, 2015, 08:38:45 AM »
Here's my question. Currently I don't have any breather return valve. The hoses just goes up from the crankcase to the breather box near the coils. When I put the new breather in (pushes into the rubber air box) I guess I will need to put in a valve otherwise the suction might do stuff I don't want it to!. How does that plug in there? Any tips on location and orientation appreciated. Unfortunately it is not clear from the parts diagram.

Regards
John

Do you have one of these?



The photo shows it disassembled, the ball goes into the "tube" and the circlip holds the ball in place. The whole assembly then slips into the large breather pipe on the upper rear of the engine "bellhousing" area. This elbow slips down over it and connects to the breather/filter assembly.



The check valve is #50 in the following drawing:

« Last Edit: November 10, 2015, 08:40:57 AM by Antietam Classic Cycle »
Charlie

Offline Xlratr

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Re: T3 Inspection frustration
« Reply #43 on: November 10, 2015, 09:35:23 AM »
Thanks Charlie,

yes I have one of those and I did examine the parts diagram as best as I could. But I'm not sure whether I have all the bits of hoses. At the moment, an L shaped rubber piece (the picture in your post) comes up from the upper rear of the engine (I believe without a valve) and then points "forward" to the breather box. When I install the correct breather, that L piece will need to point "backward" and connect to the new breather box.

Should the valve be inserted between 2 pieces of hose? Or is it fitted directly to the top of the motor?
I assume the wider part of the valve should be at the bottom, right?
Maybe I'm missing part 25. Is that a metal part? Is it external?

I assume the hoses marked 19 are the breather pipes from the valve covers. But then what is hose 29 and what does it connect to?

Sorry, these question are probably pretty dumb when you've seen the set up. But trying to understand from the parts diagram can be difficult, and you can't always judge from the orientation. When I got the parts 5 and 4 yesterday it was clear what they are, but until then I couldn't guess from the drawing how they should be fitted :-)

John
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Offline Antietam Classic Cycle

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Re: T3 Inspection frustration
« Reply #44 on: November 10, 2015, 10:11:17 AM »

Should the valve be inserted between 2 pieces of hose? Or is it fitted directly to the top of the motor?
I assume the wider part of the valve should be at the bottom, right?
Maybe I'm missing part 25. Is that a metal part? Is it external?

I assume the hoses marked 19 are the breather pipes from the valve covers. But then what is hose 29 and what does it connect to?

Sorry, these question are probably pretty dumb when you've seen the set up. But trying to understand from the parts diagram can be difficult, and you can't always judge from the orientation. When I got the parts 5 and 4 yesterday it was clear what they are, but until then I couldn't guess from the drawing how they should be fitted :-)

John

The ball/check valve fits down into #25, a section of which should be extending up out of the engine towards the rear along with #29. The valve will only fit into that pipe one way (wider part up). Hose #15 then slips down over the valve and pipe and is clamped into place.

#29 is a metal oil return line and connects to the breather/airbox assembly via rubber elbow #16.

#19 are the hoses from the rocker covers to the breather/airbox assy.
Charlie

Offline Xlratr

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Re: T3 Inspection frustration
« Reply #45 on: November 10, 2015, 10:39:06 AM »
#29 is a metal oil return line and connects to the breather/airbox assembly via rubber elbow #16.

Thanks Charlie. So #29 is an internal line?

John
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Offline Antietam Classic Cycle

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Re: T3 Inspection frustration
« Reply #46 on: November 10, 2015, 11:05:54 AM »
Both #29 and #25 are inside the "bellhousing" area of the engine except for about 25 mm or so that sticks up out of the engine. It should look like this (except hopefully not as greasy  :wink:):


Charlie

Offline Xlratr

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Re: T3 Inspection frustration
« Reply #47 on: November 10, 2015, 11:13:40 AM »
Aces!
 :thumb:

Thanks Charlie, especially for taking the time to take a picture!
It's all perfectly obvious now, but when you have none of the original parts and you're relying on a drawing, some questions arise! And I really don't want to have it sucking oil into the carbs!
John
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Offline Xlratr

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Re: T3 Inspection frustration
« Reply #48 on: November 12, 2015, 03:44:44 PM »
Only a very very sick mind could have invented the air filter box on the T3. It should get an award for the least user friendly construction.  Putting all that crap on the bike was probably the least satisfying maintenance experience I've ever had, but it's done, and I'm off to the inspection station tomorrow.

But as soon as I get the sticker, the horrible filter box is coming off, and I'm going with a home made solution that fits between the frame, up under the tank and is hardly visible.



John
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Offline Antietam Classic Cycle

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Re: T3 Inspection frustration
« Reply #49 on: November 12, 2015, 05:05:19 PM »
Only a very very sick mind could have invented the air filter box on the T3. It should get an award for the least user friendly construction.  Putting all that crap on the bike was probably the least satisfying maintenance experience I've ever had, but it's done, and I'm off to the inspection station tomorrow.

But as soon as I get the sticker, the horrible filter box is coming off, and I'm going with a home made solution that fits between the frame, up under the tank and is hardly visible.



John

Blame Lino Tonti, I do. The early small-block filter assembly is even worse.
Charlie

Offline pat80flh

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Re: T3 Inspection frustration
« Reply #50 on: November 12, 2015, 05:21:41 PM »
When you finally get it inspected, tip the inspector, then go back to him every year.

 NYS  bike inspections are $6 and I know they cost the station $2. So the guy is making four bucks to drop what he is doing, perform the inspection, and run it through the computer. I always give them 20 and tell them to keep the change. Makes next years inspections quicker.
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Offline Xlratr

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Re: T3 Inspection frustration
« Reply #51 on: November 13, 2015, 02:19:44 AM »
Two years of peace  :thumb:

John
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Online Chuck in Indiana

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Re: T3 Inspection frustration
« Reply #52 on: November 13, 2015, 07:02:52 AM »
Quote
Only a very very sick mind could have invented the air filter box on the T3.

 :smiley: :smiley: True, true. As Charlie says, the small blocks are worse. What a service nightmare.. :rolleyes:
Chuck in (Elwood) Indiana/sometimes SoCal
 
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Offline Triple Jim

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Re: T3 Inspection frustration
« Reply #53 on: November 13, 2015, 08:20:18 AM »
When you finally get it inspected, tip the inspector, then go back to him every year.

 NYS  bike inspections are $6 and I know they cost the station $2. So the guy is making four bucks to drop what he is doing, perform the inspection, and run it through the computer. I always give them 20 and tell them to keep the change. Makes next years inspections quicker.

The safety inspection fee here is $13.60, but if I give my guy $14, he gives me back $1.  He doesn't use coins, and truncates the cost to $13.  To get him to take $14 I had to convince him that after a few times, the honest thing to do was round up, and he reluctantly took the $14.  And if he finds a small problem like a bulb not working, he passes me, because he knows I'll have it fixed that day and doesn't want to make me come back just for that.

Xlratr, Congratulations!  You kept a good attitude through the ordeal, and got the job done.
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Offline Xlratr

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Re: T3 Inspection frustration
« Reply #54 on: November 13, 2015, 09:23:16 AM »
The fee here is €43 for the inspection! The re-test cost another €13. Compared to the US, that's ridiculous.
But it could be worse! When I take the Stelvio it will cost €65, because newer bikes require an emissions test.

Thanks for the suggestions on tipping the inspector, but they did make me smile  :grin:. I can imagine ending up being prosecuted for attempted bribery!  :copcar:

Anyway, it's all done now.
John

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Offline Tom

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Re: T3 Inspection frustration
« Reply #55 on: November 14, 2015, 12:21:02 PM »
Congrats!  See if you can go to the same inspector next time.  Take some strudel for the office.
From the Deep Deep South out in left field.  There are no stupid questions.  There are however stupid people asking questions.  🤣, this includes me.  😉 Hawaii.


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