Author Topic: Burnt Catalytic Converter  (Read 1904 times)

Offline Spokane2303

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Burnt Catalytic Converter
« on: June 04, 2018, 08:56:04 PM »
When a catalytic converter is overheated from rich gas fumes burning through it, what is the impact on exhaust flow?

Does this cause any restriction to the normal flow of exhaust afterwards?




pete roper

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Re: Burnt Catalytic Converter
« Reply #1 on: June 04, 2018, 11:26:21 PM »
Well, yes, it can. If they t was left for long enough it will destroy the cat.

Online nc43bsa

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Re: Burnt Catalytic Converter
« Reply #2 on: June 05, 2018, 01:33:14 AM »
It can melt the substrate.

I had a van that did that.

Twice.
1990 MilleGT

Offline Spokane2303

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Re: Burnt Catalytic Converter
« Reply #3 on: June 05, 2018, 09:50:00 AM »
The reason I’ve asked is that The exhaust suffered overheating on the left silencer from an intermittent short. That problem has been fixed and I was able to remove most of the heat damage discoloration with “Blue Job”.

The discoloration wasn’t as severe as I’ve seen pictures of on this site, not the large brown colored burnt section, and the bike is currently running perfect!

In the meantime I picked up a set of takeoff exhausts (Craigslist) that I plan on replacing mine with once I’m 100% certain the overheating issue isn’t going to reoccur.

I just want to be sure that the aforementioned overheated left catalyst isn’t going to cause any type of exhaust flow problems as I continue to run around verifying that my bike is fixed.

The picture below is before cleanup:






Hymes Inc.

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Re: Burnt Catalytic Converter
« Reply #4 on: June 06, 2018, 06:58:48 AM »
After this happened to mine, there was a noticeable difference in how it ran. It's been awhile so specifics are vague. Put my take offs on at the start of the season.

Offline Spokane2303

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Re: Burnt Catalytic Converter
« Reply #5 on: June 08, 2018, 09:07:26 PM »
I removed the left exhaust today to check if the catalytic substrate/honeycomb had suffered any damage from the overheating it experienced.

A close examination of the catalyst didn�t reveal any visible damage. I then ran a test probe through a couple dozen of the catalyst/honeycomb cells to feel if there was any melting or fusing of the substrate at the exit end of the converter.  No resistance or damage detected.

So I did a final cleanup of the overheated exhaust with �Blue Job� and replaced the exhaust back on my bike.

Later this Summer, once I�m sure the bike is continuing to run well and no longer overheating the catalyst with rich exhaust gas, I�ll replace the burnt exhaust pipe with an �As new� takeoff I purchased locally on Craigslist.

You can still see some overheating marks on the exhaust just below the rear mount; however, it looks much better.



« Last Edit: June 08, 2018, 09:18:04 PM by Spokane2303 »


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