Author Topic: Mini - lathe  (Read 4289 times)

Offline nobleswood

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Mini - lathe
« on: July 30, 2020, 09:38:23 PM »
Bought myself a Prazi SD 300 mini - lathe. Now I need to learn how to use it  :laugh:

Looking for recommendations for books, websites or YouTube videos to watch.

TIA  :thumb:
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Online PeteS

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Re: Mini - lathe
« Reply #1 on: July 30, 2020, 10:15:08 PM »
Back in the '70s when I started getting hold of some machine tools I attended adult education classes at a local vocational school. Helps a lot to have someone who knows what he is doing looking over your shoulder to show you the right way to do it. Added bonus, first semester we had assigned projects to do but second semester they would let us do our own projects if they deemed it worthy. I built a lot of custom Norton parts there that are still on the bike today.

Pete
« Last Edit: July 30, 2020, 10:16:47 PM by PeteS »

Offline tris

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Re: Mini - lathe
« Reply #2 on: July 31, 2020, 01:34:38 AM »
Try looking for videos/books on the Emco Unimat lathe (very similar) or the Myford ML7 lathe (bit bigger)

Both were/are used a lot as model making machines and have quite a lot of support behind them

Also Ian C Bradley or Tubal Cain both had a good reputation for books back when my Dad and I were messing about with this sort of thing

Yours is a manual machine so lots of the older books will be relevant
« Last Edit: July 31, 2020, 01:40:06 AM by tris »
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Offline clubman

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Re: Mini - lathe
« Reply #3 on: July 31, 2020, 05:03:52 AM »
Tubal Cain has dozens of free instructional videos on YouTube. There's nothing that this guy doesn't know about manual machining. Very patient and clear explanations. There are others that have more technical stuff as you move along. I bought a Grizzly a few years ago and I've made a pile of custom bike parts. I give you about 6 months before you are shopping for a companion table top mill to go along with the lathe. Great fun.
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Offline nobleswood

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Re: Mini - lathe
« Reply #4 on: July 31, 2020, 05:52:37 AM »
Thanks Guys,

I would love to sign up for some evening adult classes but during the current pandemic that isn't likely.  :sad:

Clubman you're right, a benchtop mill is on my wish list.

Tubal Cain is a name I've heard before, I'll check him out
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Offline reidy

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Re: Mini - lathe
« Reply #5 on: July 31, 2020, 06:27:00 AM »
I have a lathe and am mainly self taught. To give advice is hard without knowing what level you are at. I had a look and this appears to be a small lathe.

If you are an absolute beginner I would like to recommend that you could start with plastic or nylon rod.
It may help if you ask any direct questions you may have. This will help as gauge your experience level, as learning to use can mean so many different things.   

Steve

Offline nobleswood

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Re: Mini - lathe
« Reply #6 on: July 31, 2020, 06:41:52 AM »
Steve,
I know how to turn it on & that’s about it  :rolleyes:

As a woodworker I know something about steel & cutting edges but not anything about cutting shaving from a rotating piece of metal. I’m at the stage of knowing that I know a very small amount
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Online cliffrod

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Re: Mini - lathe
« Reply #7 on: July 31, 2020, 08:43:11 AM »
Remember even a small machine will maim you if you break the rules.

I remember a dude I worked with who did his time at a large facility,  I forget the story in detail but they had large lathes facing each other... The short version is another dude landed on the floor behind him who had been dragged in and ejected.

Similar story here, although not sure if it was a large lathe or more specialized piece of spinning equipment.  Long before I knew him, my first wife's grandfather (my grandfather-inlaw?) reached where he shouldn't while working at the textile mill.  His arm caught.  It threw him 30-40ft across the room and his arm stayed where it was caught...  While he and the family was at the hospital, two friends from the mill retrieved his arm, took it to his house and buried it in the backyard for him.   

As a fellow new metal lathe & mill owner, I've been watching videos and reading, too.
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Offline n3303j

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Re: Mini - lathe
« Reply #8 on: July 31, 2020, 09:17:37 AM »
Hunt up a copy of "How to Run a Lathe" By South Bend Lathe Works. Last published in the '70s.

https://tinyurl.com/y3t228oc

This will get you a free copy.
See Page 146!
« Last Edit: July 31, 2020, 09:26:47 AM by n3303j »
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Offline Mike Tashjian

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Re: Mini - lathe
« Reply #9 on: July 31, 2020, 09:23:04 AM »
I would buy a book like Machining Fundamentals by John R Walker.  It will give you a good start of the basics.   

Offline Groover

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Re: Mini - lathe
« Reply #10 on: July 31, 2020, 09:24:45 AM »
I had machine shop classes in high school and one of the classes for the year was to use a lathe to do projects as assignments. These were the big pro honking machines with lubing, etc., and a few key things that I remember are:

Wear goggles, no loose clothing around your sleeves, sharp and properly cut bit, angle of the bit to the surface being spun, and patience. We spent a lot of time and were tested often on the bit sharpening technique as it is key in getting good quality results. You can also use the auto-advance to get a really good finish, but a steady hand and patience was my preferred method and I found it more pleasant and less stressful while working (auto-advance would stress me out).

Good luck, and fun purchase.  :thumb:

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Offline jrt

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Re: Mini - lathe
« Reply #11 on: July 31, 2020, 09:50:22 AM »
And take your rings and bracelets off your fingers and wrists.
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Offline Chuck in Indiana

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Re: Mini - lathe
« Reply #12 on: July 31, 2020, 09:58:39 AM »
I'm fairly lax on safety around machine tools any more.. but I *always* wear safety glasses when running a lathe or drill press. Both are perfectly capable of sending a shard of broken drill bit toward your eye, especially when you are learning. No long sleeves running any machine with a rotating spindle. No gloves. No rings. No long hair. (I've seen a girl get snatched bald.. not pretty.)
*Any* machine that is capable of cutting steel will just laugh at flesh and bone.
When Austin started on the cnc mill, I told him my most important job was making sure he didn't get hurt. So far, so good.  :smiley:
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Offline nobleswood

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Re: Mini - lathe
« Reply #13 on: July 31, 2020, 11:10:00 AM »
As a professional woodworker I am around saws, planers & shapers & have a healthy respect for them.

Lathes. Not so much.

In my apprenticeship we ground our own knives when it was something we didn’t have for the shaper. There was one guy in the workshop who whenever he was about to fire up the shaper I’d find an excuse to leave the room or search for my pencil on the floor behind my bench. He’d get in a rush & not tighten the knives in the head 😳.

I’ll look up the book titles tonight .

Cheers
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Offline reidy

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Re: Mini - lathe
« Reply #14 on: August 01, 2020, 01:57:20 AM »
As you know how to use a wood lathe I am going to assume you can master putting something in the chuck and understand if it is long to use the tailstock. If not please ask.

The next step/decision is tooling. When I purchased my lathe I bought indexable tool bits as I was not sure on grinding High Speed Steel (HSS). I have since learnt to get full value out of indexable carbide bits you need a powerful lathe and you should work them hard.

The best tool I have purchased is a Diamond tool holder https://www.eccentricengineering.com.au/products/diamond-tool-holder/the-diamond-tool-holder there is a video at the bottom of the page that demonstration how it works. I use this for 80% to 90% of my lathe work. It is almost idiot proof to sharpen and in my opinion a very cost effective way to go.

To keep this one step at a time I think the first decision is what tooling you will use. If you have questions to help make up your mind please ask. I am sure there will be enough opinions to keep you busy. I would say the biggest trap is buying to much tooling to early. Once you get experience you will decide what will work for you. 

When it comes to using your lathe and selected tool you will find tables and formulas to tell you what speed to turn the item at. Essentially the smaller diameter the faster the speed. It also works on the hardness of the material and HSS bits require about half the speed of indexable carbide. This is another advantage I found with using the Diamond tool holder. I was not spinning the piece as fast, therefore not throwing the chips as far.

I will leave it here for now and if I notice any questions I will chime in.

Steve   

Offline nobleswood

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Re: Mini - lathe
« Reply #15 on: August 01, 2020, 01:36:36 PM »
Regarding tooling, the lathe came with a quick change tool holder.





The tool holders; I'm still learning what each part is called





And bits





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Offline Chuck in Indiana

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Re: Mini - lathe
« Reply #16 on: August 01, 2020, 01:57:50 PM »
Nice.  :thumb:
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Offline nobleswood

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Re: Mini - lathe
« Reply #17 on: August 01, 2020, 02:02:11 PM »
The collet set that the lathe was advertised with, had been sold separately.

Have to study up on how to use what I have & how to sharpen it
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Offline Chuck in Indiana

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Re: Mini - lathe
« Reply #18 on: August 01, 2020, 02:06:36 PM »
The collet set that the lathe was advertised with, had been sold separately.

Have to study up on how to use what I have & how to sharpen it

I hope there was a considerable reduction in price..
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Offline nobleswood

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Re: Mini - lathe
« Reply #19 on: August 01, 2020, 03:04:06 PM »
$300
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Offline Chuck in Indiana

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Re: Mini - lathe
« Reply #20 on: August 01, 2020, 03:06:04 PM »
Probably about right.
Chuck in (Elwood) Indiana/sometimes SoCal
 
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Offline pehayes

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Re: Mini - lathe
« Reply #21 on: August 01, 2020, 11:30:46 PM »
Go on YouTube and subscribe to training videos by  Joe Pieczynski.  He diagrams and speaks in a common way and has a sophisticated, commercial shop.

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Offline nobleswood

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Re: Mini - lathe
« Reply #22 on: August 03, 2020, 06:02:31 PM »
I am slowly getting to watch videos & familiarize myself with this lathe; so here's a question.

Measuring runout, I have 0.001" on the faceplate. But there is 0.014" measured on the body of the 3 jaw chuck & the same measurement on a new drill bit held in the jaws & measured close to the chuck.

The question is, can anything be done with the chuck or should it just be replaced ?

FedEx managed to drop the lathe in the delivery. There is a claim on going.
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Online PeteS

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Re: Mini - lathe
« Reply #23 on: August 03, 2020, 06:22:58 PM »
Take the chuck off and measure the runout on the inside of the spindle. If the spindle is under .001 then it may just be the jaws are not closing evenly. Not uncommon on cheaper chucks but thats why you use collets for more precise work. A collet should be dead nuts.

Pete

Offline Demar

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Re: Mini - lathe
« Reply #24 on: August 03, 2020, 06:46:31 PM »
Regarding tooling, the lathe came with a quick change tool holder.





The tool holders; I'm still learning what each part is called





And bits


That's an important bit of tooling. I would have recommended those as a first add to the lathe. Little Machine Shop is a good resource. I have purchased a number of thigs from them and the customer service is very good.

https://littlemachineshop.com/







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Offline nobleswood

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Re: Mini - lathe
« Reply #25 on: August 03, 2020, 07:46:05 PM »




This is how I am measuring the runout on the chuck body & on the faceplate it is bolted to.

It maybe that I have to learn to be more subtle in adjusting the chuck on the faceplate
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Offline nobleswood

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Re: Mini - lathe
« Reply #26 on: August 03, 2020, 08:10:48 PM »
The faceplate & the chuck body both have a ‘0’ engraved into the metal & that was what I was using to align the parts.
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Offline pehayes

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Re: Mini - lathe
« Reply #27 on: August 03, 2020, 08:15:48 PM »




This is how I am measuring the runout on the chuck body & on the faceplate it is bolted to.

It maybe that I have to learn to be more subtle in adjusting the chuck on the faceplate

I wouldn't worry so much about the runout on either of those surfaces.  They don't do any work and aren't necessarily true to the working surfaces.  What is the runout in the bore of the spindle shaft?  Is there a "register" disk on the faceplate which engages a recess on the back of the chuck?  What is the lateral runout on that register?  Have you removed and reinstalled the chuck jaws?  The jaws and their sockets are numbered and you should install them back in the same sockets that the manufacturer intended.  If you still have too much runout, remove the chuck screws and rotate the chuck to use different hole pairings and see which setup gives you the least.  If you still have too much runout, consider setting up a Dremel as a toolpost grinder to gently grind the working face of the jaws.  Lots to do for fine tuning.  You can get waaayyyy too anal about this.  What are you planning to fabricate?  If  you're not doing really precision work, you can easily spend more time than necessary to tune the machine.  Should be lots more YouTube videos about trueing up the machine.

Patrick Hayes
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Offline nobleswood

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Re: Mini - lathe
« Reply #28 on: August 03, 2020, 08:43:36 PM »
Removed the chuck, which does not have a registering plate on the back.

The tip on the dial gauge may not be the best for measuring the inside of the spindle, but hey it’s what I have. Contacting the outer edge which felt as if it had some irregularities in the surface.




The variation;



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Offline nobleswood

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Re: Mini - lathe
« Reply #29 on: August 03, 2020, 09:27:58 PM »
I removed the chuck & rotated it 120*, pinched up the nuts & measured. Then repeated again 120*.

The variation is the same each time.

I have tried gently adjusting with a rawhide mallet but I haven’t got the results I want yet. But I will again.

Realizing that this isn’t a high end machine I wasn’t expecting +/ - 0.001” but I was hoping for > 0.01”

Still haven’t given up on find  glaringly obvious answer that I am just not seeing yet.

Thanks all
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