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Did you try sweeping the engine area with a magnet?
Bought a slick 1964 Chevy SS Impala for 100 bucks from another troop . The car had been to a couple of mechanics who diagnosed the knocking sound as fatal main or rod bearing failure . It really was creating a racket , but ran fine and held oil pressure . One of my buddies was a talented mechanic , and told me to buy it , worst case scenario he had a spare 327 to install . We drove it to the hobby shop , clattering all the way , drawing stares from every one . Pulled it into a bay , and began the disassembly process . Out came the radiator , and the source of the knocking sound became obvious , a 1/2 " Craftsman combination wrench situated just right to produce a glorious cacophony We put the car together and attempted to return it to our fellow troop . Nope , he was TDY , and his wife's dad was already there with a newer Ford , the dad told us all Chevies are junk , keep it , and good luck Dusty
Awesome story Dusty. I had a Monte Carlo SS, last year they were made, and it was an terrific piece of Chev engineering.The best I did was 135 mph before my fear of the state police kicked in.Another era, eh?
sign216, I'm guessing you have about 100K on the plugs to be changing them. Highly recommend you replace the coils and the six plenum gaskets while you have it apart. Don't cheap out on the coils or you'll be doing it again in 10K. Just did my '04 6 Wagon at 120K (I should have done it sooner) and it's nice to have it running as it should again. Can't think of anywhere specific to look but would suggest feeling around with a strong "magnet on a stick." Also, if you haven't replaced the plastic T that sends coolant to the throttle body to warm it up, it's only a matter of time before it crumbles.Oops, just reread your initial post and see you've already put it back together but still do that plastic T to the throttle body if it hasn't been done already.
In a similar vein, I once found a handful of head bolts in the V of a POS V6 Chev my wife had bought. I was doing something or other to it, probably air filter, when I found them. All brand new, obviously been there since it was built 6 or 7 years prior. And no, they weren't missing from the engine