Author Topic: Easy way to open Koni's?  (Read 2781 times)

Offline kfz

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Easy way to open Koni's?
« on: May 24, 2016, 01:58:47 AM »
Is there an easy way to open the koni shocks?  Doubt care size spring compressors would work.  Shocks are tired but working ok, but the springs could do with a repaint....

Kev

Offline Thirtyaughtsix

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Re: Easy way to open Koni's?
« Reply #1 on: May 24, 2016, 04:34:00 AM »
Grab a friend! That's what I had to do, would have been impossible for me myself to muscle the spring down as well as manipulate a wrench otherwise
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Offline Stevex

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Re: Easy way to open Koni's?
« Reply #2 on: May 24, 2016, 12:27:02 PM »
I recently took the springs out of my Konis to powder coat them and clean up the body...then repeated it all over again when I decided that black springs looked better than yellow ones!
I used 2 large tyre levers (flat, about an inch across, quarter inch thick and a foot long), either side of the piston rod, not too far down from the spring top. Then put my weight on the spring and pushed down. I can create enough spacer for the wife to pull out the retaining collar with a pair of long nosed pliers, not too difficult really. When putting your freshly painted springs back on, wrap the levers in an old t shirt and use the pliers / wife as before!
Don't forget to adjust the shocks onto the lowest pre load setting beforehand   :wink:
« Last Edit: May 24, 2016, 12:33:14 PM by Stevex »

Offline Wayne Orwig

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Re: Easy way to open Koni's?
« Reply #3 on: May 24, 2016, 12:48:17 PM »
When it comes to compressing springs, all of those hose clamps do come in handy.
Just saying. Not that I would ever do that. Nope, never would I do that. :boozing:
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Online PeteS

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Re: Easy way to open Koni's?
« Reply #4 on: May 24, 2016, 01:36:17 PM »
I basically did what Steve did except I use my drill press to apply pressure to the shock, inverted. I used steel bars as thick as would fit between the spring coils and extend at least two inches on either side of the spring. These would act as a bridge over a pair of 2 x 4s. Press down and remove the keeper which is between the 2 x 4s.
Now I have a 30 ton press that replaces the drill press.

Pete
« Last Edit: May 24, 2016, 01:37:20 PM by PeteS »

Offline rodekyll

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Re: Easy way to open Koni's?
« Reply #5 on: May 24, 2016, 01:50:28 PM »
When it comes to compressing springs, all of those hose clamps do come in handy.
Just saying. Not that I would ever do that. Nope, never would I do that. :boozing:

+1 on the hose clamps.  I've also seen folks use those really big zip ties.

I have a McPherson strut compressor with modified collars I can get into the springs.  It's very cumbersome to use, but the spring can't get away from you.

Offline Antietam Classic Cycle

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Offline bigbikerrick

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Re: Easy way to open Koni's?
« Reply #7 on: May 24, 2016, 04:56:02 PM »
Thanks for posting that Charlie,  I think I will make one of those...looks simple enough!
Rick.
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