Author Topic: The V85TT Shuts Down Without Warning Saga, Part III  (Read 9843 times)

Online Huzo

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #30 on: November 02, 2022, 08:47:58 PM »
I am confused by all these battery theories.  Is moto guzzi doing something different?  I have push started bikes with dead batteries, and jump started bikes with dead batteries and ridden the bikes for weeks like that when I was young.  Once the bike is running, isn't the stator/alternator, and voltage regulator enough to keep the bike running?

How would a dead battery or a poor connection to the battery kill the entire bike as if the main fuse was blown or the ignition was turned off? 

I guess I am missing something here.
Actually I agree.
Once the alternator is on line you should have 13.2 V across the leads. But there may be a subtle thing that Kiwi Roy can add.

Offline Tom H

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #31 on: November 02, 2022, 10:41:03 PM »
A FWIW. Many many moons ago, before computer controlled cars. You could start a car/truck and remove the battery and it would still run and drive more or less normally. No, I don't remember if you could have the headlights on as well, but I think you could.

Now that the computer controls everything and the voltage need to be "just right", I do not think that you can remove the battery anymore.

To the OP, My money is on a bad ignition switch or if the dash has an ECU in it, the dash is failing when it gets warmed up.

OP, good luck!!!!
Tom
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Offline Kiwi_Roy

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #32 on: November 02, 2022, 10:57:08 PM »
A FWIW. Many many moons ago, before computer controlled cars. You could start a car/truck and remove the battery and it would still run and drive more or less normally. No, I don't remember if you could have the headlights on as well, but I think you could.

Now that the computer controls everything and the voltage need to be "just right", I do not think that you can remove the battery anymore.

To the OP, My money is on a bad ignition switch or if the dash has an ECU in it, the dash is failing when it gets warmed up.

OP, good luck!!!!
Tom
I don't think that the Dash has the ability to shut off the engine, I might be wrong
https://www.thisoldtractor.com/guzzi007/schematics/2019_V85_TT.gif
look at the listing for the Dash connections, the only outputs are for the direction indicator lamps.
the main ECU however has lots of inputs that will cause a shutdown. for example engine revolution sensor, clutch switch
The Oil pressure sensor goes to the dash. Lack of oil pressure would be one reason for shutting down the engine but I don't think the Dash can pass that on to the main ECU
The Canbus lines can transmit a huge amount of data
It's been my experience with complex Industrial logic systems that shutdown logic usually requires a direct connection e.g a dedicated wire from the Dash to the ECU (not a can bus signal)
I wish Piaggio would give us a decent description of what's going on inside the ECU, it would make troubleshooting much easier
The ECU is very similar to an industrial Programmable Logic controller, anyone working with those is familiar with using a computer to troubleshoot the logic.

This V85 problem is very interesting, my money's on the engine position sensor shutting off the fuel pump and ignition, monitoring the injection relay will confirm that.
since the Dash goes Black monitoring the Injection relay 30 contact would show the 12 Volts to the dash shutting down.
« Last Edit: November 05, 2022, 01:24:27 PM by Kiwi_Roy »
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Offline tris

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #33 on: November 03, 2022, 01:29:03 AM »
It sounds a bit morbid following the woes of DPs V85, when you don't own the same bike, but you learn stuff every time that could be read across to my V9

If ideas alone were enough to fix it this bike, it would have instantly surrendered.  Bravo everyone  :bow:

Good luck DP and please try and let us know what the root cause issue

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Offline DesertPilot

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #34 on: November 03, 2022, 10:27:14 AM »
To the OP, My money is on a bad ignition switch...
That's high on my list as well.  The very first time the bike shut down, my very first thought was, "Bad ignition switch."  I had this happen before, on a crumbling old Kawasaki I owned back during the Reagan Administration -- I lost count of the number of times I had to push that ancient relic home -- and several decades of English sports car ownership taught me a certain skepticism regarding switches in general.  Just because those things make that clicking sound doesn't mean they're always doing anything  :grin:

...however...

If I understand the wiring diagram correctly -- a dubious proposition perhaps, but a man must have a dream -- the ignition switch on a V85 also connects directly to the headlights, and the headlights have seeme to stay on when the bike shuts off.   Why 'have seemed to stay on', you may ask?  Surely I should have been able to tell if my headlights were shining.  You'd be amazed at how hard it is to do this on a bright sunny afternoon in California, particularly when you have only a few seconds to check.  Often the bike turned back on before I could stop, hop off, and run around to look.  And the alternative -- leaning forward to hold my hand in front of the headlight cluster while trying not to run into anything -- added an element of adventure to the data collection process that made the results less than entirely reliable.

Hmmm... I'm looking at the wiring diagram now, and it looks like the horn also gets power directly from the switch (Item 17), via a yellow wire that branches off to the Left Light Switch (item 6) before continuing to the Fog Lights Relay, Where Provided (Item 63).  I should have tried tooting the horn!  That might have told me if the switch was closed without all the futzing around trying to look at the headlights.  Perhaps I don't toot my horn enough.  Insufficiently assertive, that's always been my problem!  A disgrace to my Southern European ancestors!

As I'm sure you've all guessed, this whole affair is becoming a source of amusement rather than frustration.  It may not be numbered among the most delightful experiences I've ever had in my life, but the bike always got me where wanted to go -- a display of loyalty I feel should be rewarded with a repair -- I'm dying with curiosity to learn just what the shop will find, and that whole, "Lean forward to hold my hand in front of the headllghts to see if they're shining they seem to be on but wait!  The bike just turned back on again well and I'm not sure if it id this before or after I got my hand in position!  Darn!!" thing got so silly I just have to laugh.  And it does beat standing by the side of the Mass Pike in February when it's well below freezing with the wind howling out of the northwest for two hours trying to track down an ignition fault on an old MGB.

Offline DesertPilot

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #35 on: November 03, 2022, 08:28:03 PM »
Breaking News: The shop left a message to let me know my bike is fixed -- pretty quick work for tracking down an intermittent electrical problem -- but I was stuck in a telecon and didn't find this in time to call back and learn what was wrong.  I imagine I'll find out tomorrow.

The suspense builds...

Offline twowheeladdict

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #36 on: November 03, 2022, 08:38:42 PM »
 :popcorn:
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Offline Kiwi_Roy

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #37 on: November 03, 2022, 09:10:17 PM »
 :popcorn:
I'm hoping it's something obvious, thanks for getting back.
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Offline Speciality

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #38 on: November 04, 2022, 03:28:22 AM »
I’m hoping it isn’t something obvious; if it is, what does it say for the combined wisdom on this forum?😀 Anyway, I do hope it’s properly fixed and won’t recur.

Offline DesertPilot

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #39 on: November 04, 2022, 06:17:34 PM »
Drum Roll Please...

...and...

It's fixed!  I picked my V85 up from the shop, took it out for 80 or so miles worth of test rides on surface streets, mountain roads, and a bit of freeway, and it ran fine.  I can live with this! :thumb:

I'm quite impressed with how the Spirit Motorcycles handled the problem I so blithely dumped on them.  I handed their shop the Service Issue From Hell -- "Oh joy, an intermittent electrical problem!  What could be more delightful?  Can I get some root canal work instead?" -- and judging from their report, they had quite the adventure doing test rides to reproduce the problem.  Which they eventually tracked down to...

...a bad connection to the so-called 'Primary Fuel Injection Relay'.

Was this obvious?  Yes and no.  It was the obvious thing to check, but when I checked it myself, it seemed OK, which seems like a bit of cheating by the relay.  The morals of this story may be:

1) You fellows were right.

2) I didn't check the relays carefully enough.  Darn it.

3) When pulling and replacing things to check connections, dielectric grease is your friend.  I may have been living without the stuff since the Nixon Administration, but I really should buy a tube some day.  I'll get around to it this time!  Really!  I promise!

4) Ignore some of the names on the wiring diagram.  They were translated into English from the Language of Machiavelli.  The so-called 'Primary Injector Relay' doesn't actually connect to the fuel injectors.  Instead, it seems to use a signal the key to close a circuit between the battery power and pin 40 on the ECU, and via a circuitous route, pin 42 as well.  Both bear the cryptic label 'key input', which I now.. belatedly... understand to mean 'power supply'.  The relay also seems to supply power to the Instrument Panel, Starter Relay, Secondary Injector Relay, Left and Right Lambda Probes, so much other stuff that I really need a beer before I try to track the rest down, which means it's more of a 'We Only Called It That To Fool You Relay'.

Number 4 may be the take-away here.  If the bike is shutting down and it seems like power to the ECU is getting cut off, the 'Primary Power To Pretty Much Everything On The Bike Except The Actual Injectors Relay' is indeed a potential culprit.








Offline AJ Huff

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #40 on: November 04, 2022, 06:33:01 PM »
Awesome! Glad it was a happy ending.

-AJ
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Offline egschade

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #41 on: November 05, 2022, 06:44:12 AM »
Did the shop just clean the contact or replace the relay?
The elder Eric in NJ

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Offline DesertPilot

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #42 on: November 05, 2022, 10:11:21 AM »
Did the shop just clean the contact or replace the relay?
They cleaned the contact, gooped the old relay with dielectric grease -- or greased it with dielectric goop, as the case may be -- then plugged it back in.  I'm going to add a spare set of relays to my next order from AF1 because members of my tribe are known for their rustic tradition of filling their hovels with spare vehicle parts they'll never use and never really needed in case there's a zombie epidemic or something, but I'm not too worried the old one might be flaking out.  I might even stop by the hardware store this time to pick up some of that dielectric grease I've been forgetting to buy for so many years... if I remember... because a man must have a dream...


Offline RinkRat II

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #43 on: November 05, 2022, 12:08:47 PM »

      Hey DP, glad to hear of the positive (get it)  outcome on your dilemma. Now to save what little sanity you may have left, Do NOT buy dielectric grease for these terminals!   Dielectric grease by its nature will not conduct electricity and should only be used externally on connectors.  There are several good Conductive greases on the market that allow electron flow and keep out moisture to prevent corrosion.  The cheapest is Vaseline, used sparingly it seals out the bad stuff. Caig De-oxit works great for cleaning terminals, fuse boxes. sockets anywhere you need to remove the corrosion, and then seal it with Vaseline or conductive grease.  My $.02

      Paul B :boozing:
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Offline DesertPilot

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #44 on: November 05, 2022, 12:17:46 PM »
      Hey DP, glad to hear of the positive (get it)  outcome on your dilemma. Now to save what little sanity you may have left...
Right.  I'll just nip off now and find somewhere to gibber  :laugh:
« Last Edit: November 05, 2022, 12:18:26 PM by DesertPilot »

Offline Kiwi_Roy

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #45 on: November 05, 2022, 01:29:42 PM »
Drum Roll Please...

...and...

It's fixed!  I picked my V85 up from the shop, took it out for 80 or so miles worth of test rides on surface streets, mountain roads, and a bit of freeway, and it ran fine.  I can live with this! :thumb:

I'm quite impressed with how the Spirit Motorcycles handled the problem I so blithely dumped on them.  I handed their shop the Service Issue From Hell -- "Oh joy, an intermittent electrical problem!  What could be more delightful?  Can I get some root canal work instead?" -- and judging from their report, they had quite the adventure doing test rides to reproduce the problem.  Which they eventually tracked down to...

...a bad connection to the so-called 'Primary Fuel Injection Relay'.

Was this obvious?  Yes and no.  It was the obvious thing to check, but when I checked it myself, it seemed OK, which seems like a bit of cheating by the relay.  The morals of this story may be:

1) You fellows were right.

2) I didn't check the relays carefully enough.  Darn it.

3) When pulling and replacing things to check connections, dielectric grease is your friend.  I may have been living without the stuff since the Nixon Administration, but I really should buy a tube some day.  I'll get around to it this time!  Really!  I promise!

4) Ignore some of the names on the wiring diagram.  They were translated into English from the Language of Machiavelli.  The so-called 'Primary Injector Relay' doesn't actually connect to the fuel injectors.  Instead, it seems to use a signal the key to close a circuit between the battery power and pin 40 on the ECU, and via a circuitous route, pin 42 as well.  Both bear the cryptic label 'key input', which I now.. belatedly... understand to mean 'power supply'.  The relay also seems to supply power to the Instrument Panel, Starter Relay, Secondary Injector Relay, Left and Right Lambda Probes, so much other stuff that I really need a beer before I try to track the rest down, which means it's more of a 'We Only Called It That To Fool You Relay'.

Number 4 may be the take-away here.  If the bike is shutting down and it seems like power to the ECU is getting cut off, the 'Primary Power To Pretty Much Everything On The Bike Except The Actual Injectors Relay' is indeed a potential culprit.
Words fail me
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Online BMCMOTO

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #46 on: November 05, 2022, 06:36:04 PM »
Dielectric! It's in the name. Coats wires internaly insulating individual strand from each other decreasing capacity for energy transfer and coats contacts in relays and causes failure from loss of contact. Better not get it near an aircraft or military vehicle. BMW car mechanics have had problems with computer circuits as well. It belongs in the cap and rotor systems and spark plug caps of automobiles but that's about it. All this is just my opinion and experience but there is evidence out there. Not trying to rain on the parade, you will probably never have a problem but others here have.
Flame suit on!

Brian
« Last Edit: November 05, 2022, 06:37:05 PM by bmc5733946 »
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Offline DesertPilot

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #47 on: November 05, 2022, 08:17:19 PM »
I rather suspect they might have meant 'electrically conducting glop' or something similar.  Which people here call be the wrong name, because 1) 'dielectric' has the word 'electric' in it and 2) the era when Silicon Valley made hardware, components, or anything connected with actual physical reality was three or four tech booms ago.  If it was Big Data or Machine Learning Grease, I'm sure we'd get the name right  :laugh:

I am going to line up a few spare relays though.  They're cheap enough, I need to order some other stuff anyway, and you never know when there might be a zombie epidemic.

Offline Bulldog9

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #48 on: November 05, 2022, 08:46:41 PM »
Glad it got sorted.  Can't count the number of times just unplugging and replugging everything including fuses and relays 'fixed' an issue. I've use DE grease for years, and find that over time it caulks up where Vaseline doesn't. I've also heard but not experienced it creeping up the wires to foil relays or circuits. Urban legend IMO. Goal is to keep connections from oxidizing and corroding and breaking contact.
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Offline krglorioso

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #49 on: November 05, 2022, 09:56:01 PM »
DP:  Try "Pyro Dan's Place" in Beaver Dam Wisconsin for GEI relays.  Dan is a Guzzi fancier and an electronics specialist.  I have used his relays for years and they and shipping are very modestly priced.

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Offline Kiwi_Roy

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #50 on: November 06, 2022, 02:55:15 AM »
I suspect there is something wrong with the V85TT drawing in Carl's collection, it doesn't even show a terminal 40 or 42 on the ECU although it does mention them in the key.
Actually the terminals marked on the drawing as 70/72 must really be 40/42
The Injection relays close and supply power to the fuel pump, coils and injectors so of course if these relays drop out the motor stops dead in it's tracks
A tiny lamp connected to the output contact of the relay will indicate loss of power if the relay drops out.
If you look at Carls 2016 Audace, the ECU there has the appropriate terminals 40/42 and the writeup seems to make sense
https://www.thisoldtractor.com/guzzi007/schematics/2016_Audace.gif
Does someone have a V85TT schematic from a different source?
« Last Edit: November 06, 2022, 03:10:50 AM by Kiwi_Roy »
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Offline DesertPilot

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #51 on: November 06, 2022, 09:21:45 AM »
Does someone have a V85TT schematic from a different source?
I got the V85 circuit diagram from ThisOldTractor as well

https://www.thisoldtractor.com/mg_manuals/wiring_diagram_v85-tt_en-it-fr-de-es-nl-el.pdf

Pins 40 and 42 are in the middle of the ECU (Item 53).  If one traces the leads (R/W wire to pin 40 and R/N wire to pin 42) and does a bit of head-scratching, one discovers they get power from the R/M wire from pin 30 on the Yes It Is A Rather Misleading Name Relay (Item 36).  The route from that to pin 40 is fairly direct, by wiring diagrams for Italian vehicles standards -- do not, ever, try to sort out the diagram for an old Fiat because this can only lead to tears -- and supplies power to a zillion other things including the If You Stop To Think About It This Is The Real Injector Relay (Item 35), but the route to pin 42 is sufficiently circuitous that I did not, at first, notice the connection.  The Yes It Is A Rather Misleading Name Relay gets its power from the R/Bi wire to pin 87 that branches from the battery input to the ignition switch (Item 17).  Whew!  I'm going to go have breakfast now and drown all these dire memories in a mug of hot chocolate  :grin:

Offline grebmrof

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #52 on: November 08, 2022, 06:48:33 AM »
This is a better read than many, many books that I have read! 
Thanks! 
Tom
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Offline 9fingers

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #53 on: November 10, 2022, 07:18:00 AM »
Kudos for you Mr pilot, for sticking with it, and also for the dealer for actually finding it! Best of luck!
Scott
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Online Huzo

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #54 on: November 10, 2022, 01:27:00 PM »
Kudos for you Mr pilot, for sticking with it, and also for the dealer for actually finding it! Best of luck!
Scott
Damn right and for maintaining an upbeat and positive tone to your comments… :bow: :thumb:

Offline DesertPilot

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #55 on: November 11, 2022, 11:34:29 AM »
The way I see it, one has to stay positive when things like this crop up.  Yes, they can be annoying, but it doesn’t do much good to get angry, and when one has just dumped some diagnostic nightmare like an intermittent electrical problem in the shop’s lap (“Oh gee, thanks!”), it’s in everyone’s interest to get through the adventure with as little grief as possible.  It helps that I have a very good shop that would be almost within walking distance if I didn’t mind walking 11 miles through west San Jose (see note above about, “Oh gee, thanks!”  :grin:), but even if I didn’t, the problem was going to get fixed, I was going to get a working bike back, and no matter how frustrating things might have seemed at the time, a few weeks down the road, this was all going to be just a great story.

By way of comparison, thirty years ago, things went wrong while I was hang gliding at Big Sur (full story here) and as Ernest K Gann put it in Fate is The Hunter, I was granted a glimpse of something only a few dead men have seen.  A wall of cloud formed between me and the LZ, I got whited out, spent several long minutes waiting for some unseen wall of rock to reach up and claw me out of the sky, and when I finally broke free, I had to stuff the glider on a hillside miles from nowhere.  It took me two hours to crawl through thick brush to something that resembled a trail, and another three to find my way back to civilization.  I wasn't entirely thrilled at the time (whimp!), but toward the end, as I was limping down the final stretch of ancient jeep trail, and it was clear I was going to survive, I thought, “Paul, you are having an adventure!  People pay money to watch movies about adventures like this, and here you are, getting to have one for free!  You should enjoy it!"

I didn’t, of course :grin:  But that thought did put things in perspective, and since then, I’ve tried not to take life too seriously. 

Offline Moparnut72

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #56 on: November 11, 2022, 11:53:21 AM »
I don't remember where or who said it on one of the forums I visit but "breakdowns are all part of the adventure."
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Offline Chuck in Indiana

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #57 on: November 11, 2022, 12:20:45 PM »
The way I see it, one has to stay positive when things like this crop up.  Yes, they can be annoying, but it doesn’t do much good to get angry, and when one has just dumped some diagnostic nightmare like an intermittent electrical problem in the shop’s lap (“Oh gee, thanks!”), it’s in everyone’s interest to get through the adventure with as little grief as possible.  It helps that I have a very good shop that would be almost within walking distance if I didn’t mind walking 11 miles through west San Jose (see note above about, “Oh gee, thanks!”  :grin:), but even if I didn’t, the problem was going to get fixed, I was going to get a working bike back, and no matter how frustrating things might have seemed at the time, a few weeks down the road, this was all going to be just a great story.

By way of comparison, thirty years ago, things went wrong while I was hang gliding at Big Sur (full story here) and as Ernest K Gann put it in Fate is The Hunter, I was granted a glimpse of something only a few dead men have seen. A wall of cloud formed between me and the LZ, I got whited out, spent several long minutes waiting for some unseen wall of rock to reach up and claw me out of the sky, and when I finally broke free, I had to stuff the glider on a hillside miles from nowhere.  It took me two hours to crawl through thick brush to something that resembled a trail, and another three to find my way back to civilization.  I wasn't entirely thrilled at the time (whimp!), but toward the end, as I was limping down the final stretch of ancient jeep trail, and it was clear I was going to survive, I thought, “Paul, you are having an adventure!  People pay money to watch movies about adventures like this, and here you are, getting to have one for free!  You should enjoy it!"

I didn’t, of course :grin:  But that thought did put things in perspective, and since then, I’ve tried not to take life too seriously. 

 :shocked: :shocked: Uh, yeah.. adventures like that make you old before your time.  :smiley:
Quote
creeping up the wires to foil relays or circuits. Urban legend IMO.

It may be your honest opinion.. but the facts are Omron had and probably still does have a tech bulletin saying to keep Dielectric grease away from any relays or the wiring to them.
It is also death on ignition switches. An arc causes Silicon oxide, (from memory)  :rolleyes: an excellent abrasive.
Wayne posted the bulletin several times over the years, but I think he's given up. People are going to believe what they are going to believe.. :smiley:

« Last Edit: November 11, 2022, 12:24:43 PM by Chuck in Indiana »
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Offline DesertPilot

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #58 on: November 11, 2022, 12:43:52 PM »
...keep Dielectric grease away from any relays or the wiring to them.

I have a solution to this dilemma that should satisfy the pro- and anti-dielectric factions!  Vegemite!  Next time I'll smear the contacts with Vegemite!  Worked for Australian rock bands back in 1982!  What could possibly go wrong?  :grin:



« Last Edit: November 11, 2022, 12:45:03 PM by DesertPilot »

Offline kingoffleece

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Re: The V85TT Shuts Down Without Warning Saga, Part III
« Reply #59 on: November 11, 2022, 01:04:05 PM »
Not to open a can of worms and all that but................ .....

I never use dielectric grease.  Use ACF-50 instead. Made for aircraft connections.  Just sayin.............. .....
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