Author Topic: Small Block Protective Gearbox Spacer  (Read 794 times)

Offline Dirk_S

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Small Block Protective Gearbox Spacer
« on: May 19, 2025, 08:34:33 AM »
Does anybody know if the inner diameter of the gearbox output for a V7 III matches with older small blocks? I’d like to add a steel spacer/bush to my gearbox output sooner than later to protect it in the event the UJ goes kaboom. I know some folks simply make them, but there have been a couple suppliers. MW Motoren, out of the Netherlands (the shop that focuses on the V50 NATO), sells one marketed for the V50, so I’m curious if the output diameter remained or changed over the years, especially once the 6-speed came around.
« Last Edit: May 19, 2025, 10:44:16 AM by Dirk_S »
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Online Chuck in Indiana

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Re: Small Block Protective Gearbox Spacer
« Reply #1 on: May 19, 2025, 05:05:42 PM »
It's not even the same from early to late production.  :grin: I have no idea about the 6 speed.
Chuck in (Elwood) Indiana/sometimes SoCal
 
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Offline Dirk_S

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Re: Small Block Protective Gearbox Spacer
« Reply #2 on: May 19, 2025, 06:19:14 PM »
Thanks, Chuck. I see that both the driveshaft and boot date from the V7 III all the way back to 1982. Certainly not a definitive lead, but it’s mildly promising.
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Offline huub

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Re: Small Block Protective Gearbox Spacer
« Reply #3 on: May 20, 2025, 06:25:44 AM »
they fitted to the smallblocks i had , they are not a press fit , you glue them in place ( i use silicon kit)
there are fit differences , on a V65 they fit tighter as for a V50 of the first series.
probably due to wear on the moulds in which the cast the gearbox cover

having said that, never owned V7III, so who knows.
Did you ask MW motoren?

Offline Dirk_S

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Re: Small Block Protective Gearbox Spacer
« Reply #4 on: May 20, 2025, 06:54:05 AM »
they fitted to the smallblocks i had , they are not a press fit , you glue them in place ( i use silicon kit)

Ah, I thought they were a press fit. RTV sealant or stronger?

Quote
Did you ask MW motoren?
I asked if they knew of any inner diameter differences between cases, to which they said they didn’t know. I should’ve asked instead the outer diameter of their steel bush.

I wanted to have a steel sleeve installed before I leave for a 2000+ mi trip in a few weeks on this V7 with these longer shocks, so I just decided to throw the dice and bought theirs last night. We’ll find out!
« Last Edit: May 22, 2025, 04:05:59 PM by Dirk_S »
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Online Pescatore

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Re: Small Block Protective Gearbox Spacer
« Reply #5 on: May 20, 2025, 07:38:40 AM »
Hey Dirk, is this what you bought?
Would you report back on measurements and fit?
I would buy one for my V65.
Thanks,
P


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Offline Dirk_S

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Re: Small Block Protective Gearbox Spacer
« Reply #6 on: May 20, 2025, 07:54:20 AM »
Hey Dirk, is this what you bought?
Would you report back on measurements and fit?
I would buy one for my V65.

That’s it, and can do!
Current: '18 Guzzi V7 III Rough, '17 Guzzi V9 Bobber, ‘78 BMW R80/7, 1986 Sputnik sidecar

Previous: '16 Guzzi V7 II Stone, ‘15 Ural Gear Up, '11 Suzuki TU250X, ‘86 Guzzi V65 Lario, '78/‘80 Honda CX500, '77 Kawasaki KZ400 Special

Offline Dirk_S

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Re: Small Block Protective Gearbox Spacer
« Reply #7 on: June 06, 2025, 01:19:00 PM »
Received the steel gearbox sleeve in the mail today, just in the nick of time; I leave tomorrow morning for my trip. Probably won’t get the opportunity to install it today, but i’ll take it with me and try it out once I’m in PA at my family hub.



Sleeve is a cylinder that’s tapered on the outside, with a section of the circumference at the smaller end notched out a few mm from the end. Measurements follow as promised. Pics show the dirty caliper measurements, but listed here as well for ease of reference:

Inner diameter: ~58.47mm on both sides; pretty sure it’s just a straight bore.




Outer diameter, large tapered end: ~63.87mm




Outer diameter, small tapered end: ~60.82mm




Thickness, small tapered end:: ~1.15mm




Thickness, large tapered end: ~2.66mm



Distance between ends of notched area: ~50.86mm




Depth of notch from the smaller end: ~6mm

« Last Edit: June 06, 2025, 05:50:47 PM by Dirk_S »
Current: '18 Guzzi V7 III Rough, '17 Guzzi V9 Bobber, ‘78 BMW R80/7, 1986 Sputnik sidecar

Previous: '16 Guzzi V7 II Stone, ‘15 Ural Gear Up, '11 Suzuki TU250X, ‘86 Guzzi V65 Lario, '78/‘80 Honda CX500, '77 Kawasaki KZ400 Special

Online Frenchfrog

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Re: Small Block Protective Gearbox Spacer
« Reply #8 on: June 07, 2025, 03:22:36 AM »
Good Dirk ! Hopefully it won't be needed but this is a very worthy  addition to any smallblock.
« Last Edit: June 07, 2025, 06:13:22 AM by Frenchfrog »

Offline Bob Wegman

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Re: Small Block Protective Gearbox Spacer
« Reply #9 on: June 07, 2025, 05:45:15 AM »
What is the purpose of this part?  I am in the dark on this subject?
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Offline Antietam Classic Cycle

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Re: Small Block Protective Gearbox Spacer
« Reply #10 on: June 07, 2025, 08:37:18 AM »
What is the purpose of this part?  I am in the dark on this subject?

If the u-joint should happen to "grenade", the protective sleeve keeps it from busting the transmission cover.
Charlie

Offline Bob Wegman

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Re: Small Block Protective Gearbox Spacer
« Reply #11 on: June 07, 2025, 01:02:02 PM »
Thank you Charlie
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Online Chuck in Indiana

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Re: Small Block Protective Gearbox Spacer
« Reply #12 on: June 07, 2025, 02:33:37 PM »
I doubt this will be useful on the new stuff, but old small block guru Rod Yeoman (RIP)  :sad: sent me this back in the day:
Hi Chuck,

The tubular bush is 58mm long. You need to cut about 60mm of arc to a depth of about 10mm from the front edge to fit around the casting protrusion.

Internal diameter is 58.5mm front to rear

Front external diameter is 61.15mm

Rear external diameter is 64.0mm

You may need to trim it down depending on your casting but that will be close. You may also get away with a slightly smaller internal diameter to thicken up the walls if you desire. I'm happy with what I have. The really thin front is well away from the uni but gives more surface to spread any possible impacts.

I used rubbery type goop for impact resistance as well rather than retaining fluid.

Cheers

Rod
Chuck in (Elwood) Indiana/sometimes SoCal
 
87 AeroLario
95 Skorpion tour
25 Triumph Speed 900
 "Two things are infinite: the universe and human stupidity; and I'm not sure about the universe."
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Re: Small Block Protective Gearbox Spacer
« Reply #13 on: June 08, 2025, 09:16:35 PM »
Thanks Dirk, didn't know it's tapered.
Let us know how it fits.
2008 Norge red
1991 V65GT
1980 CM400T
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Ascolta sempre e solo musica vera
E cerca sempre se puoi di capire


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