Author Topic: How does Fuel Injection Work?  (Read 956 times)

Offline Kiwi_Roy

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How does Fuel Injection Work?
« on: July 28, 2025, 08:57:06 PM »
Dare we try to explain this or should I not try?

Are there any good explanations out there?
 
« Last Edit: July 28, 2025, 08:59:08 PM by Kiwi_Roy »
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Offline kingoffleece

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Re: How does Fuel Injection Work?
« Reply #1 on: July 28, 2025, 09:20:08 PM »
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Offline Kiwi_Roy

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Re: How does Fuel Injection Work?
« Reply #2 on: July 28, 2025, 09:37:04 PM »
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Offline FarmallA

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Re: How does Fuel Injection Work?
« Reply #3 on: July 28, 2025, 09:45:07 PM »
Bosch Fuel Injection & Engine Management: Theory of Operation, Troubleshooting and Service Using Common Tools and Equipment, High Performance Tuning, Author Charles Probst. 

Available wherever you buy books.

FarmallA
Steve



Offline kingoffleece

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Re: How does Fuel Injection Work?
« Reply #4 on: July 28, 2025, 11:15:12 PM »
No need to be sorry.  It was a start-to an extremely complicated subject.
The dive is very deep.
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Online John A

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Re: How does Fuel Injection Work?
« Reply #5 on: July 29, 2025, 12:40:14 AM »
Bosch Fuel Injection & Engine Management: Theory of Operation, Troubleshooting and Service Using Common Tools and Equipment, High Performance Tuning, Author Charles Probst. 

Available wherever you buy books.

FarmallA
Steve



Thanks, I’ll check that out. I have a Bosch automotive handbook that is my go to for information. It describes fuel injection, lights, terminal designation ,suspension, everything in great detail. I’ll post the title tomorrow
John
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Offline Kiwi_Roy

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Re: How does Fuel Injection Work?
« Reply #6 on: July 29, 2025, 01:03:51 AM »
As an instrumentation consultant i'm familiar with selecting control valves I understand how flow through the injectors is restricted by Choked flow
It also explains why the pressure at the injectors is set to around 40 psi (choked flow region), if you were to double the pressure the flow only goes up a tiny bit.
Because of that the ECU knows how much fuel is being used. flow rate x Injector open time.
Fuel flow and speed over the ground lets the ECU calculate MPG or metric equivalent Litres / 100KM KM/L (my V7III displays Km / L)

About 10 Years ago I assembled a MyECU kitset put out by Cliff Jefferies in Australia I used it on my Green VII Sport, Cliff is a Guzzi owner who accidentally fried the ECU, he wasn't happy about the replacement so decided to build his own, they are shipped all over the world.
His site had quite a good description of how the ECU works.
here's a link
https://www.myecu.biz/MyECU/index.htm
I suggest you read
About MyECU and How it Works
« Last Edit: July 29, 2025, 01:45:18 AM by Kiwi_Roy »
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Online n3303j

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Re: How does Fuel Injection Work?
« Reply #7 on: July 29, 2025, 05:58:40 AM »
What's to explain?
It's a computer controlled atomizer that sprays gas when and where you need it.

Certainly a lot simpler than a carburetor.
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Offline guzzisteve

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Re: How does Fuel Injection Work?
« Reply #8 on: July 29, 2025, 07:38:12 AM »
It just does. With the right map, size injectors, and good sensors.

I have a MyECU and it reads Microsoft Word.
« Last Edit: July 29, 2025, 09:35:16 AM by guzzisteve »
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Re: How does Fuel Injection Work?
« Reply #9 on: July 29, 2025, 08:19:39 AM »
Black Magic.  :wink:
Charlie

Offline wirespokes

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Re: How does Fuel Injection Work?
« Reply #10 on: July 29, 2025, 01:08:19 PM »
Black Magic.  :wink:
I'm with you there!

Carbs may be more complex than an injector, but all that delicate computer nonsense, sensors, high pressure fuel, etc makes it all much more complex. Compared to all that, a carburetor is pretty simple!

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Re: How does Fuel Injection Work?
« Reply #11 on: July 29, 2025, 01:19:01 PM »
Years ago there was someone here looking to build their own EFI system for a Guzzi. I think based on the Megasquirt. I'm not sure he ever finished or was successful.

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Online n3303j

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Re: How does Fuel Injection Work?
« Reply #12 on: July 29, 2025, 01:34:23 PM »
I'm with you there!

Carbs may be more complex than an injector, but all that delicate computer nonsense, sensors, high pressure fuel, etc makes it all much more complex. Compared to all that, a carburetor is pretty simple!
FI is simply a solenoid controlled atomizer fed by a constant volume positive displacement pump with a bypass pressure regulator. The computer receives air pressure, temperature, exhaust gas information,  requested theottle settings and rpm readings from reliable solid state sensors. The only complexity in the whole system is the firmware that supplies solutions based on received data. That is hard coded by the manufacturer and as such is a stable condition. Couldn't be simpler.

Carbs have to come up with all the solutions based only on their mechanical configuration. They are a compromise at best. Change one parameter and the remaining ones shift. The new solution requires mechanical changes.

On EFI if you change a parameter it's a simple matter of adjusting the program. No jets, needles, or any other wrench type stuff. Maybe multiple programs for cruise, sport, economy, etc. Can't do that with a carb.
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Offline normzone

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Re: How does Fuel Injection Work?
« Reply #13 on: July 29, 2025, 01:38:21 PM »
Or in other words, the original Suck Squish Bang Blow sequences have an additional Squirt added.
That's the combustion chamber of the turbo shaft. It is supposed to be on fire. You just don't usually see it but the case and fairing fell off.

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Re: How does Fuel Injection Work?
« Reply #14 on: July 29, 2025, 02:06:37 PM »
Or in other words, the original Suck Squish Bang Blow sequences have an additional Squirt added.
Most of the times suck & squirt occurs in the same window. Some engines are putting squirt in at top of squish (diesels & Kia).
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Offline nc43bsa

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Re: How does Fuel Injection Work?
« Reply #15 on: July 29, 2025, 05:02:56 PM »
Black Magic.  :wink:

It's only black magic when it's extremely rich.
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Offline Kiwi_Roy

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Re: How does Fuel Injection Work?
« Reply #16 on: July 29, 2025, 08:21:01 PM »
It just does. With the right map, size injectors, and good sensors.

I have a MyECU and it reads Microsoft Word.
That's clever, Cliff has added a number of innovated ideas to the MyECU over the years.
« Last Edit: July 30, 2025, 07:21:59 AM by Kiwi_Roy »
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Offline Kiwi_Roy

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Re: How does Fuel Injection Work?
« Reply #17 on: July 29, 2025, 08:26:06 PM »
I think this thread is starting to go sideways, bugger!
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Offline elrealistico

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Re: How does Fuel Injection Work?
« Reply #18 on: July 30, 2025, 09:02:18 AM »
FM
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Offline RinkRat II

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Re: How does Fuel Injection Work?
« Reply #19 on: July 30, 2025, 09:14:51 AM »

  Hi Roy, are you looking for general principals of operation or more detailed info on programming maps controls etc.?

     Paul B :boozing:
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Online John A

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Re: How does Fuel Injection Work?
« Reply #20 on: July 30, 2025, 12:01:59 PM »







Here is some pics from that Bosch handbook. It describes electronic and mechanical fuel injection in detail
« Last Edit: July 30, 2025, 12:08:35 PM by John A »
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